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•  ANSI Z87.1 - SAFE PRACTICE FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION - Obtainable 

from the American National Standards Institute, 11 West 42nd St., New York, NY 10036 Telephone (212) 642-900, Fax 

(212) 398-0023 - www.ansi.org.

•  NFPA 51B: STANDARD FOR FIRE PREVENTION DURING WELDING, CUTTING, AND OTHER HOT WORK- Obtainable 

from the National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101 Telephone 

(617) 770-3000 Fax (617) 770-0700 - www.nfpa.org.

California Proposition 65 Warning

 

  

WARNING:

 This product can expose you to chemicals, including lead, which are known to the State of California to 

cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. P65 
details at forneyind.com. Wash hands after use.

EMF Information

Welding current, as it flows through the welding cables, will cause electromagnetic fields. There has been and still is some 

concern about such fields. However, after examination, the committee of the National Research Council concluded that: 

“The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power-frequency electric and 

a magnetic field is a human health hazard.” However, studies are still going forth and evidence continues to be examined. 

Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields 

when welding.
To reduce magnetic fields in the workplace, use the following procedures:

1. 

Keep electrode and ground cables close together by twisting or taping them when possible.

2. 

Arrange cables to one side and away from the operator.

3. 

Do not coil or drape cables around your body.

4. 

Keep welding power source and cables as far away from operator as practical.

5. 

Connect ground clamp to workpiece as close to the cut or weld as possible. 

ABOUT PACEMAKERS & HEARING AIDS: 

Pacemaker and hearing aid wearers consult your doctor first. If cleared by your doctor, then following the above 

procedures is recommended.

Personal Protection

Welding processes of any kind can be dangerous not only to the operator but to any person situated near the 

equipment, if safety and operating rules are not strictly observed.

  THE WELDING ARC PRODUCES VERY BRIGHT ULTRAVIOLET AND INFRARED LIGHT. THESE 

ARC RAYS WILL DAMAGE YOUR EYES AND BURN YOUR SKIN IF YOU ARE NOT 

PROPERLY PROTECTED. 

To reduce the risk of injury from arc rays, read, understand, and follow the safety 

instructions. In addition, make certain that anyone else that uses this welding equipment, or is a bystander in the 

welding area understands and follows these safety instructions as well. Helmets and filter should conform to ANSI Z87.1 
stan dards.

•  Do not look at an electric arc without proper protection. A welding arc is extremely bright and intense and, with 

inadequate or no eye protection, the retina can be burned, leaving a permanent dark spot in the field of vision. A 

shield or helmet with a #10 shade filter lens (minimum) must be used.

•  Provide bystanders with shields or helmets fitted with an appropriate shade filter lens.
•  Do not strike a welding arc until all bystanders and you (the welder) have welding shields and/or helmets in place.
•  Do not wear a cracked or broken helmet and replace any cracked or broken filter lenses immediately.
•  Do not allow the uninsulated portion of the TIG torch to touch the ground clamp or grounded workpiece to prevent an 

arc flash from being created on contact.

•  Wear protective clothing. The intense light of the welding arc can burn the skin in much the same way as the sun, even 

through lightweight clothing. Wear dark clothing of heavy material. The shirt worn should be long sleeved and the 

collar kept buttoned to protect chest and neck.

•  Protect against reflected arc rays. Arc rays can be reflected off shiny surfaces such as a glossy painted surface, 

aluminum, stainless steel, and glass. It is possible for your eyes to be injured by reflected arc rays even when wearing 

a protective helmet or shield. If welding with a reflective surface behind you, arc rays can bounce off the surface and 

off the filter lens. It can get inside your helmet or shield and into your eyes. If a reflective background exists in your 

Содержание 220 AC/DC

Страница 1: ...ITEM 421 REV 08 08 2019 220 AC DC STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Страница 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Страница 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Страница 4: ...0 POWER SOURCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 13 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 16 PERFORMANCE...

Страница 5: ...5 443 7559 www aws org OSHA 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING Obtainable from your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution...

Страница 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...

Страница 7: ...lop momentary eye nose or throat irritation as this indicates inadequate ventilation Stop work and take necessary steps to improve ventilation in the welding area Do not resume welding if physical dis...

Страница 8: ...ny welding Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers a...

Страница 9: ...Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding e...

Страница 10: ...abel of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power supply v...

Страница 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Страница 12: ...to adjust the following welding parameters Using 120V a In STICK SMAW Mode it adjusts welding current amperage from 10A to 80A b In TIG GTAW Mode it adjusts welding current amperage from 5A to 130A Us...

Страница 13: ...ttern A lower PPS creates broader puddle and unique ripple bead pattern 4 PULSE On 6d changes the amount of time the pulse stays at Main Peak current A higher Pulse On will increase penetration while...

Страница 14: ...a plate affixed to the machine It looks like the diagram below Referring to the sample below the X row lists duty cycle percentages while the I2 row lists the amp draw corresponding to the duty cycle...

Страница 15: ...he recommended polarity and connect the electrode holder and ground clamp to the POSITIVE and NEGATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polari...

Страница 16: ...L WELDING IS COMPLETED Welding Tips Always weld clean dry and well prepared material Move the torch smoothly and steadily as you weld Avoid welding in very drafty areas A weak pitted and porous weld w...

Страница 17: ...Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Use 100 argon gas when TIG welding This machine has a 7 pin Amphenol style connection...

Страница 18: ...from its AC power source and wait several minutes for electrical energy to discharge before removing side panels The following is a troubleshooting table provided to help you determine a possible reme...

Страница 19: ...p connection Check connection of ground cable torch or electrode holder Input power too low Have a qualified electrician verify the voltage at your outlet If the voltage is appropriate verify that the...

Страница 20: ...aks Rusty painted oily or greasy workpiece Ensure workpiece is clean and dry Poor ground connection or torch electrode connection Check ground clamp workpiece connection and all connections to the mac...

Страница 21: ...Parts List NO PART NUMBER ITEM DESCRIPTION 1 85364 Argon Co2 Flow Meter 2 85516 120 230 Volt Power Adapter Plug 3 85655 TIG Foot Pedal 4 85658 Standard TIG Torch 5 85668 Ground Clamp and Cable 6 8567...

Страница 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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