Forney 220 AC/DC Скачать руководство пользователя страница 12

12

WWW.FORNEYIND.COM

Description

Your new single phase inverter welder offers Stick and TIG welding processes in the same power source. These processes 

can be selected with the process SELECTOR BUTTON on the front panel of the unit.

TIG Welding

In the TIG position, a TIG torch with a gas valve in the handle is NOT required. The gas valve is automatically turned on 

when pedal is pushed or torch trigger is engaged. The arc is activated using a lift arc technique or high frequency start 

technique.

Using the AMPERAGE ADJUSTMENT KNOB, maximum welding current can be adjusted.

DC Stick Welding

Both rutile and basic electrodes can be welded. Welding current is adjusted using the AMPERAGE ADJUSTMENT KNOB.

Welder Layout and Controls

1. 

PROCESS SELECT SWITCH 

for the welding process selection: 

a. AC TIG – Alternating Current TIG welding High Frequency.
b. DC TIG HF – Direct Current TIG High Frequency (automatic start when pedal or torch button engaged).
c. DC TIG LIFT – Direct Current TIG automatic start when touch and lifted to create arc.
d. DC STICK – Direct Current Stick welding.

2. 

THERMAL FAULT LED 

- thermal overload protection has been activated.

3. 

INPUT VOLTAGE LED – machine is powered on and operating normally.

4. 

OUTPUT FAULT LED – there is a general welding or machine fault. 

5. 

AMPERAGE ADJUSTMENT KNOB

 is used to adjust the following welding parameters:

Using 120V

a. In STICK (“SMAW”) Mode it adjusts welding current (amperage) from 10A to 80A.
b. In TIG, (“GTAW”) Mode it adjusts welding current (amperage) from 5A to 130A.

Using 230V

a. In STICK (“SMAW”) Mode it adjusts welding current (amperage) from 10A-170A. 
b. In TIG, (“GTAW”) Mode it adjusts welding current (amperage) from5A-200A.

6.  SELECTOR SWITCH

 

for the function selection:

a. AC Frequency (Hz) – Alternating Current Frequency in Hertz.
b. AC Balance (% EN) – Alternating Current % Electrode Negative.
c. PULSE (Hz) – Frequency: Pulses per second or Hertz.
d. PULSE (% On) – High/Low Balance: % at time Amperage Peak.

7.  AMPHENOL

 – plug for the foot pedal or amptrol TIG torch (unit automatically detects accessory).

8. 

NEGATIVE (-) DINSE SOCKET – 35/50 dinse.

9. 

OUTPUT GAS.

10. 

POSITIVE (+) DINSE SOCKET - 35/50 dinse.

11. 

POWER SWITCH.

12. 

INPUT TIG GAS.

Advanced Function Selection (6) Details

1. 

AC (Hz) (6a):

 Normal AC frequency from the wall outlet is 60 Hz, which is the number of times the current 

alternates between EN and EP in one second. A higher frequency (90-240 Hz) focuses the arc. A lower frequency (40-

90 Hz) softens the arc.

2. 

AC (% EN) (6B):

 Normal AC frequency spends 50% of the time in EN and 50% of the time in EP. Adjusting the 

balance determines how long the polarity stays in EN. A higher percentage of EN (60-80%) creates a tighter arc, less 

cleaning, and reduces tungsten balling. A lower percentage of EN (40-60%) creates a less-focused arc, more cleaning, 

and will likely create a ball at the end of the tungsten.

Getting to Know Your Welder

Содержание 220 AC/DC

Страница 1: ...ITEM 421 REV 08 08 2019 220 AC DC STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Страница 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Страница 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Страница 4: ...0 POWER SOURCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 13 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 16 PERFORMANCE...

Страница 5: ...5 443 7559 www aws org OSHA 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING Obtainable from your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution...

Страница 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...

Страница 7: ...lop momentary eye nose or throat irritation as this indicates inadequate ventilation Stop work and take necessary steps to improve ventilation in the welding area Do not resume welding if physical dis...

Страница 8: ...ny welding Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers a...

Страница 9: ...Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding e...

Страница 10: ...abel of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power supply v...

Страница 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Страница 12: ...to adjust the following welding parameters Using 120V a In STICK SMAW Mode it adjusts welding current amperage from 10A to 80A b In TIG GTAW Mode it adjusts welding current amperage from 5A to 130A Us...

Страница 13: ...ttern A lower PPS creates broader puddle and unique ripple bead pattern 4 PULSE On 6d changes the amount of time the pulse stays at Main Peak current A higher Pulse On will increase penetration while...

Страница 14: ...a plate affixed to the machine It looks like the diagram below Referring to the sample below the X row lists duty cycle percentages while the I2 row lists the amp draw corresponding to the duty cycle...

Страница 15: ...he recommended polarity and connect the electrode holder and ground clamp to the POSITIVE and NEGATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polari...

Страница 16: ...L WELDING IS COMPLETED Welding Tips Always weld clean dry and well prepared material Move the torch smoothly and steadily as you weld Avoid welding in very drafty areas A weak pitted and porous weld w...

Страница 17: ...Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Use 100 argon gas when TIG welding This machine has a 7 pin Amphenol style connection...

Страница 18: ...from its AC power source and wait several minutes for electrical energy to discharge before removing side panels The following is a troubleshooting table provided to help you determine a possible reme...

Страница 19: ...p connection Check connection of ground cable torch or electrode holder Input power too low Have a qualified electrician verify the voltage at your outlet If the voltage is appropriate verify that the...

Страница 20: ...aks Rusty painted oily or greasy workpiece Ensure workpiece is clean and dry Poor ground connection or torch electrode connection Check ground clamp workpiece connection and all connections to the mac...

Страница 21: ...Parts List NO PART NUMBER ITEM DESCRIPTION 1 85364 Argon Co2 Flow Meter 2 85516 120 230 Volt Power Adapter Plug 3 85655 TIG Foot Pedal 4 85658 Standard TIG Torch 5 85668 Ground Clamp and Cable 6 8567...

Страница 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

Отзывы: