Ford Connected Charge Station, Руководство по установке

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EN-
US
6 Ford Connected Charge Station Installation manual
SKML9J-10C823-BA
5.3.5 Installing the charging cable
1. Insert cable clamp (shown in light-gray for illustration
purposes) into the slot (1) on the enclosure base as
shown in
Fig. 8
.
Fig. 6
2. Insert the charging cable (shown in light-gray for illus-
tration purposes) into through the cable bend relief and
cable gland in the center of the enclosure as shown in
the figure referenced below.
Fig. 7
3. Insert the second cable clamp (shown in light-gray for il-
lustration purposes) into the slot as shown in Fig In-
stalling_the_charging_cable_3. Secure the clamp with
the screws supplied using a Torx 6 screwdriver with a
torque setting of 0.4 Nm / 0.3 lb-ft.
Fig. 8
Fig. 9
NOTICE
Position the cable in such a way that the cable clamp
area is fully covered by the cable jacket.
1. Secure the bend-relief by using a socket wrench SW29
(torque: 4 Nm / 3 lb-ft).
2. Connect the power cables as illustrated in chapter 4,
"Power supply interface connections" on page 4, and
then fasten the Allen screws with a hex Allen key 3 (
⅛
Inch) (torque: 4 Nm / 3 lb-ft).
3. Connect the plug of the (orange) communications pro-
tocol (CP) wire to the snap-in socket on the left side of
the box.
CAUTION
Make sure that the enclosure type rating NEMA (Na-
tional Electrical Manufacturers Association) 3S is main-
tained after installation of the conduit and the charging
cable.
Verify that conduit entry accessories, such as blind plugs
and cable glands, etc. have been fitted properly. This
also applies to sealing rings.
Do not overtighten the terminal’s Allen screws (5 Nm
max.).
The strain relief clamp is screwed to the charging cable and
fixed in a holder in the housing. This gives the charging cable
its strain relief. The charging cable is sealed by an additional
PG gland with bend protection (middle cable bushing at the
bottom of the charge station ).
CAUTION
The two small, near semi-circular, plastic parts of the
strain relief clamp differ slightly:
The lower part has smaller screw holes in which the
screws grip.
The upper part has larger screw holes and recesses in
which the screws can move freely.
5.3.6 Mounting the rear housing
Use a Torx T20 screwdriver and two screws (M4 x 16 mm) to
mount the rear housing onto the mount bracket (torque:
4Nm / 3 ft-lb).
Fig. 10
5.3.7 Connecting the grid cable
To connect the grid cable to the Ford Connected Charge Sta-
tion:
1.
Remove any debris, such as insulation trimmings, from
the connection area.
2. Make sure and verify that the lead is tension-free and
that you have taken measures to secure against the
power being switched on.
3. If you are using a rigid lead, then bend the individual
wires, while observing minimum bend radiuses, so that
you can connect the wires to the terminals without sig-
nificant mechanical stress.
4. Make sure you connect the cable ends in the correct se-
quence for a clockwise rotation field.
5. Connect the power cables by pushing them into the cor-
rect terminals as shown in
Fig. 11
, and then fasten the
Allen screws using a hex Allen key 3 (
⅛
inch”) (torque:
4.5 Nm / 3.3 lb-ft).
See also chapter 4, "Power supply interface connec-
tions" on page 4.
6. Finally, re-check that you have secured all wires firmly in
corresponding terminals.
Fig. 11
WARNING
Verify that the ferrules have been placed in the terminals
correctly, and that the terminal screws have been tight-
ened correctly after.
WARNING
The wall connector must be installed in a 1-phase system
using line-to-line connection. The connection from Line 1
to Line 2 has 240 volts AC, the connection from Line 1 to
ground has 120 volts AC, and Line 2 to ground also has
120 volts AC.
WARNING
Make sure that the lead is tension-free, and that mea-
sures have been taken to prevent the unit being switched
on.
WARNING
If you are using a rigid lead, then bend the individual
wires, while observing the minimum bend radiuses to
connect the wires to the terminals without significant
mechanical stress.
CAUTION
Remove any waste, such as insulation trimmings, from
the connection area.
Use an appropriate cord grip for backside installation
which meets the IP65 and NEMA 3S standard.
For a bottom side installation of the grid cable, use a
NPT ¾” cord grip.
CAUTION
Do not overtighten the terminal’s Allen screws (5 Nm /
3.7 ft-lb max.).