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N-410-P

BATCH-CONTROLLER

WITH NUMERICAL KEYPAD

Signal input flowmeter: Pulse

–

Coil, NPN, PNP, Reed, Namur, Active

Control input: Five inputs for remote control.
Control output: Three outputs to control valves, pumps and alarms
Communication: Modbus RTU/ASCII

Save time and cost with the user-friendly N410 batch controller.

More info: www.fluidwell.com/nseries

Содержание N-410-P

Страница 1: ...lse Coil NPN PNP Reed Namur Active Control input Five inputs for remote control Control output Three outputs to control valves pumps and alarms Communication Modbus RTU ASCII Save time and cost with the user friendly N410 batch controller More info www fluidwell com nseries ...

Страница 2: ...FW N410 P M_v0203_01_EN Page 2 ...

Страница 3: ...ion Whilst the WEEE Directive may not apply to your region we support its policy and ask you to be aware on how to dispose of this product The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill Please contact your local dealer national distributor or the manufacturer s Technical Services for inform...

Страница 4: ...ific regulations and requirements set by the authorities the manufacturer the employer and the plant owner are allowed to do the electrical work UNINTENDED USE A hazardous situation may occur if the N SERIES is not used for the purpose it was designed for or is used incorrectly Please obey the information as given in this instruction manual Do not use the N SERIES in a hazardous area Do not use th...

Страница 5: ...ctions or procedures which if not performed correctly may lead to personal injury a safety hazard or damage of the N410 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the N410 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly...

Страница 6: ... the cabinet panel 16 3 3 Electrical installation 16 3 3 1 Introduction 16 3 3 2 Voltage selection sensor supply 16 3 3 3 Terminal connectors 17 4 Configuration 23 4 1 Introduction 23 4 2 Programming SETUP level 23 4 2 1 General 23 4 2 2 Overview functions SETUP level 25 4 2 3 Explanation OF SETUP 1 Preset 26 4 2 4 Explanation OF SETUP 2 Overrun 26 4 2 5 Explanation OF SETUP 3 Flowrate 26 4 2 6 Ex...

Страница 7: ...tion all relevant data can be monitored at a glance User friendly installation with standard high quality plug and play terminals and suitable for both AC and DC applications Wide range of inputs outputs and functions for any application Figure 1 Typical application for the N410 P Flowmeter input One flowmeter a passive or active pulse Namur or coil signal output can be connected to the N410 P The...

Страница 8: ...nsistor configurable in the setup menu and can be set as batch relay Batch or as an output for two stage control Preclose or as an alarm output Alarm or as a scaled pulse output Pulse Power supply The N410 P will operate on an AC or a DC power supply 110 230V AC 24V DC Configuration of the unit The N410 P was designed to be implemented in many types of applications For that reason a SETUP menu is ...

Страница 9: ...reopen busy indicator 14 Key lock indicator 15 Relay2 indicator 16 Relay1 indicator 17 Increase decrease indicator 18 Tank fill spill indicator 19 Unit indicator 20 14mm value display Preopen busy Batch indicator and clock blinks Overrun busy Ready indicator and clock blinks Figure 2 Display and control panel 1 Model number and name 2 Safety information 3 General safety information 4 Sensor supply...

Страница 10: ...and reset the number of fully executed batches Once PROG has been pressed to enter a decimal value During configuration this key is used to select a function or value please read chapter 4 During configuration this key is used to select a function or value please read chapter 4 To START the batch process or to resume after a HOLD command To HOLD interrupt the batch process To program and save a ne...

Страница 11: ...crease or decrease sign e g will be displayed while you are programming the new value will not be accepted but the minimum or maximum allowed value will be set Tank fill symbol The batch process can be visualized with the tank fill symbol This graphical representation can be enabled or disabled When the batch overfills the preset quantity by 2 5 the graph will show two overspill arrows indicating ...

Страница 12: ... During batching the actual flowrate will be displayed after pressing the RATE key To return to the main display press RATE again or wait for 20 seconds Display total and accumulated total When the TOTAL key is pressed once the resettable total will be displayed After pressing this key again the accumulated total will be displayed The accumulated total cannot be reset The value will count up to 9 ...

Страница 13: ...dicating the type of alarm NO FLOW To clear the alarm press RESET once while the batch controller remains in HOLD mode When in HOLD mode the batch can be continued or terminated See Interrupting and ending the batch process External alarm The N410 P can receive an external alarm during a batch This can be set with SETUP 7 1 Alarm When the alarm is activated a running batch will be interrupted imme...

Страница 14: ...icates the plant owner s and the manufacturer s instructions and the prevailing inter national Standards and Regulations Both internal power supply as well as the relays are double insulated To improve ESD sensitivity it is recommended to ground the conductive front panel at one of the chassis ground points Grounding Do ground PE the aluminum enclosure part properly as indicated Two grounding posi...

Страница 15: ...ditions apply Relative humidity 85 RH Outdoor use not suitable for outdoor use IP and NEMA rating IP67 and NEMA Type 4X front only IP20 rear Supply voltage fluctuation 10 unless stated otherwise Means of protection Class II isolated Over voltage category II Pollution degree 2 internal environment 3 external environment Ambient 20 C to 60 C 4 F to 140 F Altitude up to 2000 m 3 2 3 PREPARATION 1 Mak...

Страница 16: ...ischarged by touching a well grounded object This unit must be installed in accordance with the related certificates the plant owner s and the manufacturer s instructions and the prevailing inter national Standards and Regulations Both internal power supply as well as the relays are double insulated To improve ESD sensitivity it is recommended to ground the conductive front panel at one of the cha...

Страница 17: ...nal connectors N410 P Terminal 1 2 Lock keypad This function allows you to connect a lock or jumper in order to completely disable the keypad while the functions from the terminals remain available Note that certain keys on the keypad can be locked out with SETUP 9 5 or password protected read par 4 2 11 Read Terminal 8 11 to lock the batch process Terminal 3 to 5 29 to 32 Flowmeter inputs and sup...

Страница 18: ...gnal input typical Reed switch The N410 P is suitable for use with flowmeters which have a reed switch To avoid pulse bounce from the reed switch it is advised to select REED LP low pass filter read par 4 2 8 Figure 14 Terminal connections Reed switch signal input typical Namur The N410 P is suitable for flowmeters with an Namur signal The N410 P is able to power the Namur sensor as an external po...

Страница 19: ...an active signal read chapter 3 The detection levels are 50 of the selected supply voltage approx 4V 8 1 DC or 6V 12 DC or 12V 24 DC Figure 17 Terminal connections Active signal input typical Pulse signal PNP PNP LP The N410 P is suitable for use with sensors which have a PNP output signal For reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pas...

Страница 20: ...tched with a potential free contact to the GND terminal number 8 for at least 100msec Figure 20 Terminal connections External hold typical Terminal 8 11 External control Reset Batch With this function the batch process in HOLD status can be cleared remotely with this RESET function The input must be switched with a potential free contact to the GND terminal number 8 for at least 100msec Terminal 1...

Страница 21: ... least 100msec Figure 22 Terminal connections External alarm typical Terminal 13 14 Transistor 1 output OT1 The function of this output is determined by SETUP functions 7 2 7 7 Max Driving capacity 300mA 50V DC per transistor Figure 23 Terminal connections Passive transistor output typical Terminal 22 to 24 110 230V AC Power Supply Connect AC power only after all other wiring has been completed Th...

Страница 22: ...45 control output R1 This mechanical relay output is available to control the batch process Relay 1 is switched on during the whole batch process Max Switching capacity resistive load 8A 250V AC 30V DC Max Switching power resistive load 2000VA 240W Figure 25 Terminal connections Mechanical relay output typical Terminal 46 to 48 control output R2 The function of the mechanical relay 2 is determined...

Страница 23: ... LEVEL 4 2 1 GENERAL Configuration of the N410 P is done at SETUP level SETUP level is reached by pressing the PROG ENTER key for 7 seconds at which time both arrows will be displayed In order to return to the operator level PROG will need to be pressed for three seconds Alternatively if no keys are pressed for 2 minutes the unit will exit SETUP automatically SETUP can only be reached if the N410 ...

Страница 24: ... change or select a value After PROG has been pressed To change a value use the numerical keypad To select a setting both and can be used If the new value is invalid the increase sign or decrease sign will be displayed while you are programming When data is altered but ENTER is not pressed then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds t...

Страница 25: ...e decrease 5 2 TANK enable disable 5 3 BACK LIGHT Off 20 40 60 80 100 brightness 5 4 DIMMER Off 20 40 60 80 100 6 FLOWMETER 6 1 SIGNAL Coil lo active npn npn lp reed reed lp pnp pnp lp Namur Coil hi 6 2 UNIT L m3 USGAL IGAL ft3 bbl kg ton US ton lb 6 3 K FACTOR 0 000010 9999999 7 CONTROL 7 1 BATCH RELAY 2 Off batch preclose alarm pulse 7 2 BATCH TRANS 1 Off batch preclose alarm pulse 7 3 PRECLOSE ...

Страница 26: ...s function if the flow meter is not compatible to this function TIME 2 2 The overrun characteristic of the system will be analyzed during a certain time after the batch relay has been de energized In this way false signal generated through leakage are eliminated Enter here the expected time needed by the system to stop a batch It is advisable to provide extra time in order to avoid an incorrect ov...

Страница 27: ...fter five minutes of no activity This is to extend the lifetime of the backlight and to save energy 4 2 8 EXPLANATION OF SETUP 6 FLOWMETER The N410 P is able to handle high and low frequency pulses Make sure to use the right terminal connection see chapter installation SIGNAL 6 1 TYPE OF SIGNAL EXPLANATION RESISTANCE FREQ mV REMARK NPN NPN input 100K pull up 6 kHz open collector NPN LP NPN input w...

Страница 28: ...according to Off batch preclose alarm pulse BATCH TRANS 1 7 2 Function according to Off batch preclose alarm pulse PRECLOSE QUANTITY 7 3 According to the setting Preclose the switch off moment of the output is based on the remaining quantity before the end of batch With value zero 0 this function is disabled WIDTH PULSE 7 4 The pulse width determines the time that the output will be switched in ot...

Страница 29: ...ortant to have information about the characteristics of the N410 P Your supplier will ask for this information when support is required MODEL 9 1 This setting shows the model name SW VERS 9 2 This setting shows the version number of the firmware software SERIAL NO 9 3 This setting shows the serial number PASSWORD 9 4 This setting is used to set a password pin code to limit the access for the setup...

Страница 30: ...with soapy water Do not use any aggressive solvents as these might damage the coating 5 2 REPAIR Note following repair actions do require the breaking of the W M seal a The two field replaceable heavy duty mechanical relays make and break NO NC configurable for i e batching with one stage or two stage control can be repaired by an authorized person and shall be replaced with equivalent certified p...

Страница 31: ...C Terminal 31 1 2 or 3V DC for sensor with low power consumption Coil Reed switch 8 2V DC Iout max 20mA 12V DC Iout max 30mA 24V DC Iout max 75mA Terminal connections Type Removable plug in terminal strip Wire max 2 5mm2 Data protection Type EEPROM backup of all setting Backup of running totals every minute and at power down Data retention at least 10 years Password Configuration settings and cont...

Страница 32: ... 2 wire No communication 1200 2400 4800 9600 9600HP 19200 38400 baud Maximum 255 Addresses Operator functions Functions Enter a preset value Start hold and stop the batch process Total can be reset to zero Batch counter can be reset to zero Displayed information Preset value Running batch total or remaining quantity Total and accumulated total Flowrate Batch counter Graphical indication progress o...

Страница 33: ...d pair cable Proper grounding of the N410 P and the flowmeter The password is unknown If the password is not 1234 there is only one possibility left call your supplier ALARM When the alarm flag starts to blink an alarm condition has occurred Press the 1 button several times to display the error code When multiple errors arise at the same time their error codes are added and their sum is displayed ...

Страница 34: ...eneral Modbus Communication Protocol and Modbus troubleshooting guide that are available through our website or your distributor Runtime variables of the N410 P PDU ADDRESS REGISTER VARIABLE REGISTERS R W TYPE VALUE REMARKS d 572 h 0x23C 40573 flow rate 2 R Uint32 0 9999999 Representation unit time decimals depending on variables d 109 d 49 d 50 d 566 h 0x236 40567 total 3 R uint48 0 9999999999 Re...

Страница 35: ... sec 1 min 2 hr 3 day d 50 h 0x032 40051 decimals 1 R W uint16 0 3 d 55 h 0x037 40056 nr of pulses 1 R W uint16 1 255 d 56 h 0x038 40057 cut off 1 R W uint16 1 9999 Representation 0 1 999 9 seconds Alarm variables PDU ADDRESS REGISTER VARIABLE NO REGISTERS R W TYPE VALUE REMARKS d 68 h 0x044 40195 no flow alarm 1 R W uint16 0 disable 1 enable d 46 h 0x02E 40193 no flow time 1 R W uint16 1 9999 Rep...

Страница 36: ...its 1 R W uint16 0 7 bits 1 8 bit d 1272 h 0x4F8 41273 Parity 1 R W uint16 0 none 1 even 2 odd Others variables PDU ADDRESS REGISTER VARIABLE NO REGISTERS R W TYPE VALUE REMARKS d 160 h 0x0A0 40161 model number 1 R uint16 0 9999 d 173 h 0x0AD 40174 model suffix 1 R char Representation ASCII character d 162 h 0x0A2 40163 firmware version 2 R uint32 0 999999 Representation xx xx xx d 165 h 0x0A5 401...

Страница 37: ...FW N410 P M_v0203_01_EN Page 37 APPENDIX D DECLARATION OF CONFORMITY ...

Страница 38: ... panel 9 Figure 3 Typical identification label 9 Figure 4 control panel 10 Figure 5 Example display information during programming preset value 11 Figure 6 Example display information during the process 11 Figure 7 Example display information when interrupted 12 Figure 8 Dimensions enclosure Connector layout is a typical configuration 14 Figure 9 Cut out cabinet 15 Figure 10 Grounding enclosure Pr...

Страница 39: ... flow disabled 4 2 flowrate time 10 0 sec 5 DISPLAY 5 1 display increase 5 2 tank enabled 5 3 light 100 5 4 dimmer 100 6 FLOWMETER 6 1 signal Coil lo 6 2 unit L 6 3 K factor 0000001 7 CONTROL 7 1 batch relay 2 Batch 7 2 batch trans 1 Batch 7 3 preclose 0 L 7 4 width 0 000 sec 7 5 amount 1000 7 6 pulse Acc Total 8 COMMUNICATION 8 1 speed 9600 8 2 address 1 8 3 mode Bus RTU 8 4 databits 8 bits 8 5 p...

Страница 40: ...40 Fluidwell B V PO box 6 Voltaweg 23 Website www fluidwell com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative www fluidwell com representatives The Netherlands The Netherlands Copyright 2016 FW N410 P M_v0203_01_EN ...

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