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 Logix

®

  Digital Positioners FCD LGENIM0110-0 05/16 

 

flowserve.com

 

         

6

 

 

 

 
 

 

LOGIX 3200+ MODIFICATION 

 
The Logix  positioners are generally delivered as 
tested and assembled units.   
 

 

NOTE:    Unauthorized  modification  of  the  Logix 

 positioner voids the product test certification and 
product  warranties,  could  drastically  affect  product 
performance,  and  could  be  hazardous  to  personnel  and 
equipment. 
 

 

NOTE:    Before  Logix    re-use,  all  necessary 

tests must be repeated and recorded in compliance with all 
test routines, guidelines and engineering standards. 

 

SAFETY 

 
The safety terms DANGER, CAUTION and NOTE are used 
in  these  instructions  to  highlight  particular  dangers  and/or 
to  provide  additional  information  on  aspects  that  may  not 
be readily apparent. 

 

 

NOTE:

 

Indicates  and  provides  additional  technical 

information,  which  may  not  be  very  obvious  even  to 
qualified personnel.

  

 

 

CAUTION:

 

Indicates  that  minor  personal  injury  and/or 

property  damage  can  occur  if  proper  precautions  are  not 
taken.

 

 

  

DANGER:

 

Indicates  that death, severe personal  injury 

and/or  substantial  property  damage  can  occur  if  proper 
precautions are not taken. 

 
Compliance  with  other,  not  particularly  emphasized  notes, 
with  regard  to  assembly,  operation  and  maintenance  and 
technical  documentation  (e.g.,  in  the  operating  instruction, 
product documentation or on the product itself) is essential 
in order to avoid faults, which in  themselves might directly 
or  indirectly  cause  severe  personal  injury  or  property 
damage. 
 

PACKAGING & TRANSPORT 

 

  NOTE:    Pay  close  attention  to  shipping  marks  and 

transport pictograms. 

 
Careful  packing,  loading  and  transport  arrangements  are 
required  to  prevent  products  from  being  damaged  during 
transport.    Standard  packaging  includes  a  cardboard  box, 
with  or  without  a  wooden  pallet  base  as  needed.    Special 
packaging may include a wooden box.  Packaging may use 
cardboard,  plastic  wrap,  foam,  or  paper  as  packing 
material.  Filling material may be a carton type or paper. 

 
Shipping  marks  display  product  and  package  dimensions 
and  weight.    Packing  guidelines  follow  HPE  standards.  
(Non-returnable  packaging  may  contain  up  to  90% 
recyclable materials. 

STORAGE 

 

  NOTE:    Maximum  storage  time  for  control  valves  is  6 

months.    The  packing  box  begins  to  break  down  after  6 
months.  Leakage may develop. 
 

Upon  arrival  on  site,  store  the  Logix    on  a  solid 
base  in  a  cool,  dry,  closed  room.    Until  its  installation,  the 
valve  must  be  protected  from  the  weather,  dirt  and  other 
potentially harmful influences. 
 
Do not remove protective covers from the instrument ports 
until the positioner is ready for installation at the site. 
 

UNPACKING 

 

While  unpacking  the  valve  and/or  Logix

®

   

positioner,  check  the  packing  list  against  the  materials 
received.  Lists  describing  the  system  and  accessories  are 
included in each shipping container. 
 
In  the  event  of  shipping  damage,  contact  the  shipper 
immediately.  Should  any  problems  arise,  contact  a 
Flowserve Flow Control Division representative.  

 

PRE-INSTALLATION 
INSPECTION 

 

When  installing  a  positioner,  verify  the  shaft  has  not  been 
damaged  and  that  the  plugs  and  cover  are  in  place.    The 
plugs keep debris and moisture from damaging the internal 
components  of  the  positioner.    If  the  positioner  has  been 
contaminated, clean the positioner components gently with 
a soft damp cloth.  Some components may be removed for 
better  access.    See  section 

Error!  Reference  source  not 

found.

Error!  Reference  source  not  found.

.    When 

cleaning  the  Double  Acting  Relay  (Spool  and  Block)  take 
care  not  to  bend  or  force  the  spool.    Check  connectors  to 
ensure  that  no  debris  is  present.    Port  screens  can  be 
removed  with  a  flat  screwdriver  for  access  to  internal 
passages.   

 

10 

PROTECTIVE CLOTHING 

 
FLOWSERVE  positioners  use  high  pressure  gas  to 
operate.    Use  eye  protection  when  working  around 
pressurized  equipment.    Follow  proper  procedures  for 
working with natural gas if it is used.   
 

Содержание Logix 3200MD Plus

Страница 1: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 Installation Operation Maintenance Manual USER INSTRUCTIONS...

Страница 2: ...options It is required that only trained and qualified technicians are authorized to adjust repair or work on control valves actuators positioners and other accessories Review this bulletin prior to i...

Страница 3: ...PUT 4 20 MA CONNECTION 23 20 3 MULTI FUNCTION CARD AO DO DI 25 20 4 REMOTE MOUNT 26 20 5 CONNECTIONS FOR INTRINSICALLY SAFE OPERATION 27 21 STARTUP 27 21 1 QUICK START INSTRUCTIONS 27 21 2 LOCAL USER...

Страница 4: ...IGURE 15 LINEAR SINGLE ACTING AIR TO OPEN 20 FIGURE 16 EXHAUST VENTS 21 FIGURE 17 PNEUMATIC CONNECTIONS 22 FIGURE 18 TERMINAL DIAGRAM 23 FIGURE 19 COMPLIANCE VOLTAGE 24 FIGURE 20 CONDUIT AND GROUNDING...

Страница 5: ...Air sweet natural gas nitrogen and CO2 Sour natural gas is not acceptable For Type nA and Type tb installation only air or inert gas may be connected to the air supply inlet The air supply must be fre...

Страница 6: ...box Packaging may use cardboard plastic wrap foam or paper as packing material Filling material may be a carton type or paper Shipping marks display product and package dimensions and weight Packing g...

Страница 7: ...r fastening materials from other manufactures If FLOWSERVE products especially sealing materials have been in storage for longer periods check these for corrosion or deterioration before using these p...

Страница 8: ...T 475 communicator or other host software See Section 10 for more information 15 3 Position Definition Whether in Analog or Digital Source The position at 0 is always defined as the valve in a closed...

Страница 9: ...sabled therefore characterization is Linear No soft limits enabled No MPC set Valve has zero deviation with a present input signal of 12 mA Loop calibration 4 mA 0 command 20 mA 100 command Actuator i...

Страница 10: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 10 Figure 4 Logix 3200MD Digital Positioner Schematic Double Acting Relay Air To Open...

Страница 11: ...pon loss of power Double Acting Relay Port 1 16 3 Air Supply Table 3 Air Supply Minimum Input Pressure 2 1 Bar 30 PSI Maximum Input Pressure 10 3 Bar 150 PSI Air Supply Quality The air supply must be...

Страница 12: ...ISA 75 13 16 8 Physical Specifications Table 8 Physical Specifications For dimensions see section 30 POSITIONER DIMENSIONS Housing Material Cast powder painted aluminum EN AC AlSi12 Fe Soft Goods Fluo...

Страница 13: ...ia IIC T4 T6 Ga IP65 T4 Ta 52 C to 85 C T6 Ta 52 C to 45 C Non Incendive Class I Div 2 Groups A B C D T4 Ta 52 C to 85 C T6 Ta 52 C to 45 C Nema Type 4X IP65 ATEX Flame Proof FM16ATEX0006X II 2 G Ex...

Страница 14: ...he specific installation Once the type of protection has been marked it shall not be changed Conditions sp ciales pour une utilisation en toute s curit Le mat riel doit tre install de sorte r duire au...

Страница 15: ...n the back of the positioner bracket assembly over the mounting bolt Slide the small end of the teardrop under the mounting bolt and align the upper mounting hole 6 Insert the upper mounting bolt and...

Страница 16: ...ing four 1 4 20 x 1 2 bolts fasten positioner to universal bracket using appropriate hole pattern stamped on bracket 5 Using a end wrench and two 5 16 18 X bolts attach bracket to actuator transfer ca...

Страница 17: ...calibration fails as indicated by a RGGY blink code retry the calibration If it still fails the feedback values were exceeded and the arm must be adjusted away from the positioner s limits Rotate the...

Страница 18: ...g the star washer and 10 32 nut 4 Attach tripper and tripper clamp to valve shaft using two 20 bolts and two 20 locknuts Leave tripper loose on shaft until final adjustment 5 Thread ball joint linkage...

Страница 19: ...sticker on main board cover and set DIP switches accordingly See section 21 STARTUP 8 Press the QUICK CAL ACCEPT button for three to four seconds or until the positioner begins to move The positioner...

Страница 20: ...uator has been tubed If the valve is double acting port the valve labeled 2 to the other side of the actuator DANGER Proper tubing orientation is critical for the positioner to function correctly and...

Страница 21: ...oute the exhausted natural gas to a safe environment The housing chamber exhaust port is located on the backside of the positioner The actuator exhaust port is located on the front of the positioner B...

Страница 22: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 22 Port Double Acting Configuration Single Acting Configuration 1 1 1 S Supply Supply 2 2 Plug Figure 17 Pneumatic Connections...

Страница 23: ...es that the current loop system allow for a 10 VDC drop across the positioner at maximum loop current The operating current range is from 3 9 to 24 mA In order to determine if the loop will support th...

Страница 24: ...k Ccable Example Ccable 72 000072 Max Cable Length 0 08 F 000072 Max Cable Length 1111 To control cable resistance 24 AWG cable should be used for runs less than 5000 feet For cable runs longer than 5...

Страница 25: ...han 10 V m Portable EM devices such as hand held two way radios should not be used within 30 cm of the device Ensure proper wiring and shielding techniques of the control lines and route control lines...

Страница 26: ...The remote mount option can be used where excessive vibration or environmental factors prevent the placement of a positioner directly on the valve Wire the remote mount board according to Table 13 Re...

Страница 27: ...he positioner is ready for control CAUTION During the QUICK CAL operation the valve may stroke unexpectedly Notify proper personnel that the valve will stroke and make sure the valve is properly isola...

Страница 28: ...mA signal the AO will show a 20 mA signal at closed 21 3 4 Characterization Switch The Characterization Switch allows a better match between the input command and the actual fluid flow through the va...

Страница 29: ...ective with Advanced or Pro diagnostic levels 21 3 8 Spare Switch If special features have been purchased they may be controlled by this switch See associated documentation for more details 21 4 Strok...

Страница 30: ...tton In this case the previous settings will be retained 21 4 4 On Line Stroke Calibration Adjustments At times an adjustment to the calibration is desired but the process cannot be interrupted The st...

Страница 31: ...Y R G 15 Y R Y 16 Y R R 17 R G G 18 R G Y 19 R G R 20 R Y G 21 R Y Y 22 R Y R 23 R R G 24 R R Y 25 R R R 26 For example if holding the Up button gave a G G R code and holding the Down gave a Y Y G cod...

Страница 32: ...om www valvesight com Figure 28 ValveSight DTM Dashboard 23 2 HART 375 475 Handheld Communicator The Logix 3200MD digital positioner supports and is supported by the HART 375 475 Handheld Communicator...

Страница 33: ...wn in the table below Table 15 Default HART Parameters for Burst Mode HART Variable Data Description Primary 4 20 Command Secondary Final Command Tertiary Purchased with Standard Diagnostics Temperatu...

Страница 34: ...w for a richer interface and additional functionality including viewing the dashboard charts annunciator panel test comparisons and data logs and printing reports The DTM also comes in two versions Ba...

Страница 35: ...when closed If the valve closes with a 20 mA signal the AO will show a 20 mA signal when closed 25 2 Discrete Output DO Use the Discrete Output function of the MFC to indicate a variety of conditions...

Страница 36: ...signals are routed some distance to the positioner Tubing is connected to the positioner The feedback signal wires are connected to a remote mount board installed in the Logix 3200MD positioner See Fi...

Страница 37: ...m 5 in lb User Interface terminal connections 0 5 0 6 N m 4 5 in lb 27 4 Replacing the Multi Function Card Removal 1 Make sure the valve is bypassed or in a safe condition 2 Disconnect the power to th...

Страница 38: ...tom in place 3 Plug in the hall sensor cable the piezo cable current source cable and the feedback pot cable into the main board Ensure the connectors locking features engage 4 Place the main board on...

Страница 39: ...chined portions of spool The tolerances between the block and spool are extremely tight Contamination in the block or the spool may cause the spool to hang 3 Remove the spool valve block by removing t...

Страница 40: ...o thread out without tangling or cutting wires 12 Grasp the base of the driver module and turn it counterclockwise to remove After it is threaded out carefully retract the driver module from the housi...

Страница 41: ...screw and tighten securely See Figure 38 14 Install the plastic board cover Insert the three retaining screw through the plastic cover into the threaded boss and tighten evenly using a Phillips screwd...

Страница 42: ...lve position reading is not what is expected 1 Stem position sensor mounting is off 180 degrees 2 Stroke not calibrated 3 Tight shutoff MPC Minimum position cutoff is active 4 Custom characterization...

Страница 43: ...face Off GGYG Low Battery WRN YRRG Main Board Fail WRN RYRR Memory Error WRN YYYR No Motion Time Out RGYY Opened Too Far WRN YYGY Piezo Volts ALM RRRY Piezo Volts High ALM RRRY Piezo Volts High WRN YR...

Страница 44: ...olding both the UP and DOWN buttons and briefly pressing the QUICK CAL ACCEPT button GGYR INITIALIZING Description The positioner has powered up and is displaying a blink sequence 3 times Possible Sol...

Страница 45: ...input command positioning the valve at a preconfigured set point The DI signal is active and the positioner is attempting to control the valve at the set point Possible Solutions Configure the DI func...

Страница 46: ...he user This may be an indication of corrosion build up on the valve stem or in the actuator low or restricted supply pressure or a sticking positioner relay Possible Solutions This warning will clear...

Страница 47: ...ases the chance of limit cycling and excessive air consumption The pilot relay is part of the inner loop and consists of the driver module assembly with piezo I P relay which is coupled to the spool v...

Страница 48: ...escription Upon loss of air supply the valve may not move to the fail safe position The spring alone is not adequate to overcome the friction and process load in the system The system is relying on pn...

Страница 49: ...the IOM for warnings RGRY STROKE SHIFT Description The 0 and 100 valve positions have both shifted in the same direction since the last stroke calibration This may be related to a bent or adjusted fe...

Страница 50: ...arm linkage Recalibrate If the problem persists return the unit for repair RYRY PRESSURE SENSOR BOARD FAILURE WARNING Description One or more pressure sensors may have failed Possible Solutions Check...

Страница 51: ...ns Check the stem and actuator for loose components RRYR DRIVER MODULE ALARM Description The pilot relay can t open the pilot relay can t shut or the Hall sensor circuit has failed Possible Solutions...

Страница 52: ...ght of positioners will often settle through packing peanuts and pop large air packets 6 Please insert a copy of the completed RGA form inside the package and write the RGA number on the outside of th...

Страница 53: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 53 30 POSITIONER DIMENSIONS 30 1 Positioner Dimensions...

Страница 54: ...aft 3rd Party Actuators D Action Four way Double Acting 1 1 Three way Single Acting 2 Three way Purge Single Acting 3 3 Four way Vented Double Acting 4 Three way Vented Single Acting 5 Special Options...

Страница 55: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 55 Figure 42 Exploded View...

Страница 56: ...ure Sensor to Manifold 3 20 O ring Regulator to Housing 1 22 O ring Customer Interface Cover 1 26 O ring Customer Interface Board 1 35 Flexible Tube 1 37 Nylon Washer 1 41 O ring Spool Valve to Housin...

Страница 57: ...135432 135430 135431 0 63 135429 135437 135430 135433 135431 0 75 135429 135438 135430 137212 135431 0 88 135429 135439 135430 137213 135431 135434 1 12 135429 135430 137214 135431 137218 1 50 135429...

Страница 58: ...Menu 40 Limit Switch 11 32 33 53 57 Local Control Of Valve Position 38 Local User Interface 34 M Main Board 61 Maintenance 14 57 Mark One Linear Valves 15 MaxFlo Rotary Valves 20 23 Minimum Close Time...

Страница 59: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 59 Appendix 1 FM Control Drawing...

Страница 60: ...lected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products mig...

Страница 61: ...Certs to remove IS and NI references per Steve C Changed Model Code Chart February 3 2016 B Added note to model code chart on page 54 that says M20 Threads are not available for certification code 34...

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