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Replacing a complete intensifier assembly

The intensifier assembly can be removed from the
pump frame as a single unit. This is useful if the intensi-
fier has failed, if there is an exchange intensifier assem-
bly ready to be installed, and if pump operation cannot
be interrupted long enough to repair the intensifier in
place on the pump frame.

Removing the intensifier assembly

WARNING

Place the main electrical disconnects in the OFF

position and bleed down all high-pressure lines.

Place Out of Service tags on the main electrical

disconnects and lock them

. Failure to do so can

result in equipment damage or injury to personnel.

1. Shut down the system. Close the external inlet fil-

tered water hand valve, where installed.

2. Disconnect the inlet water supply hoses at both

intensifier end caps.

3. Disconnect and remove the high-pressure tubing

assemblies from the intensifier.

4. Disconnect the shift sensor cables from the shift

module extension cables.

5. Place absorbent pads under and around the hydrau-

lic hose connections to the intensifier manifold.
Disconnect the two hoses from each the intensifier
end bells. Install caps in the end bells to reduce oil
spillage.

6. Remove the two screws (

15

16

-in. A/F) that hold the in-

tensifier and base plate to the pump frame.

7. Using suitable lifting equipment, remove the com-

plete assembly from the pump frame.

Note

:

The intensifier assembly weighs 265 lb

(120 kg).

Reinstalling the assembly

1. Using suitable lifting equipment, lower the intensifier

assembly into place on the pump frame.

2. Replace the two screws that hold down the base

plate.

3. Remove the caps from the end bells; make sure the

hose flange o-rings are in place, then connect the
hoses and tighten the hose flange clamps screws.

4. Connect the shift sensor cables to the intensifier shift

module.

5. Install and connect the high-pressure tubing assem-

blies to the intensifier.

6. Connect the inlet water supply hoses at both intensi-

fier end caps.

7. Verify that the intensifier assembly is complete, that

shift sensors are in place, and that fasteners are
properly tightened.

8. Open the external filtered water inlet hand valve, if

installed.

9. Remove the

Out of Service

tags from the main elec-

trical disconnects.

Note

: Air will be automatically purged from the in-

tensifier assembly on next start-up of the pump unit
as it refills the intensifier and manifold. This will
cause the oil level to drop. Check the oil level in the
reservoir sight gauge and add fresh oil until the level
is at the high mark.

10. Run the pump unit at low pressure for 3–5 minutes

while checking for leaks.

Remove tools, parts and rags from the pump unit. The
pump unit is ready for operation.

© Flow International Corporation

M-390 | 59

CHAPTER 5

Servicing the Pump

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Содержание 94i-D

Страница 1: ...HYPERJET 94i S 94i D M 390 REV C APRIL 2010 ...

Страница 2: ...ial This document contains information protected by copyright No part of this document shall be reproduced in any manner without prior written consent from Flow International Corporation HyperPressure HyperJet and WaterVeyor are trademarks of Flow International Corporation Dynamic Waterjet HyPlex and Paser ECL Plus are registered trademarks of Flow International Corporation 2006 2010 Flow Internat...

Страница 3: ...the clock 28 Defaults 29 Display Services 29 Chapter 4 Maintenance and Troubleshooting Periodic maintenance 31 Maintenance tips 31 Maintenance precautions 31 General precautions 31 Hydraulic oil 32 Inspection and maintenance schedule 33 Every day 33 Troubleshooting tips 34 Weep holes 34 Troubleshooting the high pressure components 34 Using the troubleshooting table 34 Troubleshooting the intensifi...

Страница 4: ...system relief valve 66 Shift sensor assembly 67 How it works 67 Service tips 67 Replacing a shift sensor assembly 68 MS 2258 Maintenance Log Chapter 5 Parts Lists Pump drawings 69 Spares 70 Kits 70 Service kits 72 Tools 73 Label kits 73 Miscellaneous service parts 74 Chapter 6 Customer Support MS 2266 Customer Support ...

Страница 5: ...d understood by operating and maintenance personnel before installing operating or servicing the equipment The high pressure waterjet system is a powerful cutting tool and must always be treated with respect Warnings cautions notes Before operating the equipment please read thoroughly understand and follow all warnings cautions and notes that appear in this manual They are defined as follows WARNI...

Страница 6: ...Notes 6 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 7: ... system pressures are monitored by a pressure transducer and displayed in FlowCUT Dual filter system removes particles larger than 0 5 microns absolute Controlled with FlowMaster software FlowSense an early warning system for critical parts Available in two versions a single motor 50 hp HyperJet 94i S or dual motor 100 hp HyperJet 94i D HyperJet 94i S HyperJet 94i D Flow International Corporation ...

Страница 8: ...o Regal R O 46 Reservoir HyperJet 94i S 25 gallons 95 liters HyperJet 94i D 37 gallons 140 liters Output pressure 87 000 psi 6000 bar Filtration provided 0 5 micron and 1 micron Cooling water in HyperJet 94i S 3 gpm 50 psi 60 F or less HyperJet 94i D 5 gpm min 50 psi 60 F or less Filtered water in HyperJet 94i S 1 gpm 30 35 psi 80 F or less HyperJet 94i D 3 gpm 30 35 psi 80 F or less Air 15 SCFM 9...

Страница 9: ...flow control valve designed for partially open operation is installed in the line to regulate the water flow for maximum water conservation Water flow must be sufficient to ensure that the hydraulic oil reservoir temperature is always maintained below 110 F 43 C Cooling water flow rate is typically 3 gpm 11 lpm per 50 hp at an inlet water temperature of 60 F 15 C Water with low levels of minerals ...

Страница 10: ... lines from the filtering system to the intensifier pump must be as short as possible and must be constructed of PVC copper or equivalent Do not use galvanized iron piping it will introduce minerals to the water which will shorten orifice life Making the interface connections Connect inlet water line to FILTERED WATER IN Connect LEAKAGE WATER to the appropriate drain or bucket can contain oil Conn...

Страница 11: ...ater supply hoses before connecting them to the pump CAUTION Never operate the pump without oil this can cause extensive damage and IS NOT covered by warranty 2 Fill the pump case s with one of the recommended oils see the list on Page 8 3 Make sure water lines air lines and drain lines are correctly connected and routed 4 Clear all tools parts and rags from around the pump Check areas in and arou...

Страница 12: ...al control valve to automatically ramp up high pressure water The digi tal high pressure gauge on the FlowCUT screen indi cates the amount of water pressure in the system When the system reaches the desired operating pres sure you can begin cutting Click the OFF pump but ton to turn off the pump All system pressure is bled to 0 psi within one second of shutting down the pump Using dual pressure Br...

Страница 13: ... malfunction of a single intensifier or motor Changing pump operation mode 1 Shut down the pump 2 Open the OPCPump ini file in the FlowMaster System directory 3 Make sure the following line in the header of the file reads INIT_WRITE 1 1 ENABLE 0 DISABLE 4 Locate the pump size variable line The pump size line of a HyperJet 100 pump operating in default mode will read Pump_Size MicroWin S 0264 USER1...

Страница 14: ... an 87K intensifier 6 Use a small pump to force clean antifreeze through the cooling water circuit To ensure that the flow control valve is open run the pump until the oil is at operating temperature Otherwise bypass the flow control valve A drill motor operated transfer pump is often adequate Continue to pump antifreeze until it exits the COOLING WATER OUT connection then disconnect the hose from...

Страница 15: ... must treat the system as they would treat any high speed cutting tool Although the waterjet may appear harmless it is a high energy cutting tool capable of cut ting many non metallic materials such as composites plastics and wood products Misuse of this equipment or carelessness in its application can be extremely haz ardous to operating personnel Always treat the waterjet cutting system with res...

Страница 16: ...raulic components Exceeding these limits may result in serious injury to personnel or damage to the equipment Shield and bundle equipment hoses and cables so they do not obstruct the operator s freedom of movement Be alert at all times when working around the equipment Clear all tools parts and rags from moving parts after servicing the equipment Electrical system Only properly trained personnel s...

Страница 17: ...rque specifications Stepping or leaning on high pressure tubing can break connections causing leakage Use only high pressure fittings valves and tubing certified for 87 000 psi 6000 bar when making alterations or additions to the high pressure water system Do not alter or eliminate stress relief tubing coils Follow the tubing manufacturer s recommendations for high pressure tube bending radii Do n...

Страница 18: ... material must withstand mechanical shock to 10 G in 8 ms without fracturing Hand protection The operator must wear gloves at all times Leather gloves are preferred Foot protection Safety footwear with steel toe caps 0 02 in 5 mm thick minimum must be worn The toe cap must cover at least 30 of the footwear length For some applications footwear must be equipped with metatar sal guards to provide in...

Страница 19: ...on M 390 19 CHAPTER 2 Safety MEDICAL ALERT This card is to be carried by personnel working with high pressure waterjet equipment Obtain medical treatment immediately for ANY high pressure waterjet injuries FLOW INTERNATIONAL CORPORATION 23500 64th Avenue South Kent Washington 98032 USA 253 850 3500 This person has been working with water jetting at pressures to 92 000 psi 634 MPa 6345 bar with a j...

Страница 20: ...Notes 20 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 21: ...screens Main control screens Start Main Run Change Pressure Setpoints Dual Pressure Control Boost Pump Control Pump status screens Pump Status 1 Pump Status 2 Analog Input Status Pump Shutdowns Pump Warnings Configuration screens Configuration screen 1 Configuration screen 2 Configuration screen 3 Configuring the clock Defaults Display Services Units Note that the units in the screens in this chap...

Страница 22: ...atus stopped or running and whether there is a warning or shutdown condition present The arrow Ø indicates whether the pump is in high or low pressure based on the status of the Dual Pressure command If any warnings or shutdowns occur a message will be displayed on this screen Touch the message to continue to the Pump Shutdowns screen or Pump Warnings screen for more information Navigation Touch t...

Страница 23: ...re setpoint If the indicator reads Low the pump is at or near the low pressure setpoint Use the I and O buttons on this screen to turn dual pressure on and off and refer to the Output Pressure reading to confirm the status of dual pressure Dual pressure can also be controlled from the terminal block input If the terminal block input is Off then this screen allows you to test high pressure If the t...

Страница 24: ...n to drain so the water can flow through the high pressure tubing then open the bleed down to drain when purging is finished so the pump can operate normally Turn off the purge system by touching the O button by cycling power to the system or by starting the pump Navigation Touch the Main Run Screen button to return to the Main Run Screen Touch the Display Services button to continue to the Displa...

Страница 25: ...onfiguration Screen 1 Pump Status 2 The second Pump Status screen shows the status of the intensifiers Shifts per minute Shift ratio Total number of shifts Navigation Touch the Status button to continue to the Analog Input Status screen Analog Input Status You can enable up to two spare analog inputs I enabled O disabled default Once enabled data from these inputs will also be displayed on this st...

Страница 26: ...Screen Touch the Warnings page button to continue to the Pump Warnings screen Pump Warnings The Pump Warnings screen shows the current pump warning along with the message number assigned to the warning The screen also shows the reason for the last pump warning Navigation Touch the Main Run Screen button to return to the Main Run Screen Touch the Shutdown Page button to continue to the Pump Shutdow...

Страница 27: ...data set Boost On Delay can range from 10 to 25 Boost Off Delay can range from 10 to 35 Motor 2 On Delay can range from 10 to 30 To change a value touch that number on the screen A keypad will appear enter the desired value then touch the ENTER button to accept the value Navigation Touch the Setpoints button to continue to Configuration Screen 2 Touch the Defaults button to continue to the Default...

Страница 28: ...hydraulic pressure Review the instructions for adjusting the hydraulic con troller if the pressure is off at the top end Navigation Touch the Setpoints button to configure the clock Configuring the clock This Configuration screen shows the pump s time set tings which are used for the time date stamp on the datalog If the clock is not set the datalog still functions but every event will have the sa...

Страница 29: ...iguration in the units you want pump status information to be displayed in F psi or C Bar Navigation Touch the Main Run Screen button to return to the Main Run screen Display Services From the Display Services screen you can change the display settings of the control panel view information about the program controlling the pump or download a new program System Settings to adjust the display contra...

Страница 30: ...Notes 30 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 31: ...substitutes for the fluids sealants and lubricants recommended by Flow Clean off grease fittings before connecting grease gun to avoid injecting dirt filled grease into the bearings Correctly lubricate new bearings before operation General precautions Observe the following general precautions at all times Review the safety information in Chapter 2 before per forming any maintenance or service Do n...

Страница 32: ...tion Tools Use only approved test equipment and check it regularly for correct operation and calibration Use the correct tools the incorrect tool can result in injury to personnel or costly damage to the equipment Clear all tools and rags from around the machine after service and before starting the equipment Use only approved work platforms Never climb on or around the equipment using makeshift d...

Страница 33: ...ave reached the end of their service life Every day Before startup Inspect pump high pressure tubing connections and valves for leakage Correct any problems before starting the pump Check the oil level in the pump Check the main electrical disconnect for Out of Service tags and check all around the equipment for indications of maintenance work in process After startup Listen for unusual sounds as ...

Страница 34: ...er to the intensifier manual M 376 94K Hyperpressure Intensifier Failed check valve body o rings Cracked or scored high pressure check valve body Fractured fittings such as tees elbows or couplings Loose high pressure connections Damaged high pressuring tubing fitting conical seal Troubleshooting the high pressure components If you have questions about anything on the trouble shooting tables conta...

Страница 35: ...3 Check for correct operation of on off valve Replace components as required 4 Supply oil pressure is OK but high pressure water pressure is low at the pump and nozzle Oil return pressure is too high There may be a restriction in the return line from the intensifier to the hydraulic pump Cold oil at startup Not a significant problem 5 Supply oil pressure and high pressure water pressure are low at...

Страница 36: ...ydraulic oil pump higher than normal pump noise in ability to maintain the rated hydraulic oil pressure or loss of water pressure 1 Drain and thoroughly clean the hydraulic oil system Replace the hydraulic pump Refill the hydraulic oil reservoir and pump case see Cleaning a con taminated hydraulic system 2 Return the pump to service Using the wrong oil Drain thoroughly clean and refill the hydraul...

Страница 37: ...the cause of blown or missing fuses Replace affected fuses Motor relay is open Check wiring diagram for a control relay Replace relay if defective Defective motor starter coil Check for defects by testing with power applied to the coil Replace motor starter coil if defective Start circuit is wired incorrectly Check wiring against wiring diagram and correct all errors 16 Electric motor will not sto...

Страница 38: ...nditions There are four warning conditions for the pump Low inlet water pressure High hydraulic oil temperature High check valve temperature High bleed down valve temperature To investigate the cause of the fault and how it can be cor rected Go to Run Machine and click on Advanced FlowSense diagnostic in the menu bar This screen is shown below In the Flow Sense dialog box that is displayed locate ...

Страница 39: ...manual M 376 94K Hyperpressure Intensifier Damaged outlet check valve poppet See Servicing the check valve in manual M 376 94K Hyperpressure Intensifier 4 High bleed down valve temperature warning Worn bleed down valve See Servicing the bleed down valve Worn or damaged bleed down valve poppet and or seat See Servicing the bleed down valve Fractured bleed down valve seat See Servicing the bleed dow...

Страница 40: ...Notes 40 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 41: ...a service procedure while power to the equipment is on or while the system is pres surized take extra precautions to avoid injury Handle critical parts with care and avoid scratching or denting the high pressure water system compo nents Routinely check for loose bolts or wire connections Protect all machined and lapped mating surfaces against nicks scratches and burrs Carefully work out any damage...

Страница 42: ...ted by stress risers Stress risers result when scratches nicks or other surface disruptions are present Rework all such damage or replace the component Life expectancy of high pressure water seals and other high pressure parts is related to the stress on the parts and is a function of stroke rate water pres sure and inlet water temperature Exceeding pump ratings can lead to increased costs and dow...

Страница 43: ...ure These problems are addressed in the fol lowing procedures Replacing the hydraulic pump Cleaning a contaminated hydraulic system Checking the hydraulic oil Changing the hydraulic oil Replacing the hydraulic oil filter CAUTION The hydraulic pump is specially modified and tested for this application Do not use a substitute pump Note The compensation override control valve s is set at the factory ...

Страница 44: ...rip time CAUTION If replacing the hydraulic pump because a catastrophic hydraulic pump failure contaminated the hydraulic oil system see Cleaning a contaminated oil system Service steps WARNING Place the main electrical disconnect in the OFF position and bleed down all high pressure lines Place an Out of Service tag on the main electrical disconnect and lock it out Failure to do so can result in e...

Страница 45: ...the pump to the electric motor with the two screws 13 Connect the compensator case drain system pres sure and suction lines Make sure the lines are not twisted and all fittings are correctly oriented to mini mize stress on the lines Lubricate the o rings with Parker Super O Ring Lube or clean hydraulic oil 14 Clear away all tools parts and rags 15 Fill the hydraulic oil reservoir until oil is visi...

Страница 46: ...n continue with Step 3 Reservoir Drain the contaminated oil from the reservoir Remove the cover from the reservoir and completely clean the interior Hoses Remove ALL hydraulic oil hoses case drain suction bypass drain system pressure compensator pres sure control valve manifold and bleed down valve system Pour fresh oil through all loose lines hoses to clean and flush out the old oil Hydraulic pum...

Страница 47: ...efore operating the pump or you will SEVERELY damage the system 5 Operate the pump at low pressure 3 5 minutes while checking for leaks Increase the pressure to high pressure continue checking for leaks Note After servicing the hydraulic system the oil level may be low Check the reservoir oil level and add oil as needed 6 After operating the pump for 7 10 minutes and all work is satisfactory shut ...

Страница 48: ... hydraulic oil floating on a layer of water the reser voir contains condensation from air drawn into it as the oil cools If there is more than 200 ml of water in the beaker drain the water from the reservoir at least every 2 to 3 weeks to keep the monthly condensation level less than 200 ml See Changing the hydraulic oil If the oil looks milky there could be an exces sive amount of water in the oi...

Страница 49: ...tainer large enough to hold 37 gal 140 L 3 Remove the access cover from the reservoir and thoroughly wipe clean the inside surfaces of the res ervoir If the oil was contaminated with metal particles because of a pump or hydraulic piston failure see Cleaning a contaminated oil system CAUTION You must thoroughly clean the reservoir after metal flakes have been pumped through it or the pump intensifi...

Страница 50: ...ditives recommended oils are listed in Chapter 1 6 Start the pump operate it for 3 5 minutes at high pressure and check for leaks Check the reservoir oil level add oil as needed When all work is satisfactory remove tools parts and rags from the pump and close the doors Remove the Out of Service tag from the main electrical disconnect 50 M 390 Flow International Corporation HYPERJET 94i S AND 94i D...

Страница 51: ...ead Drain the oil from the bowl into the drip pan 5 Gently pull and turn the filter element to remove it from the housing head and place it in a drip pan Inspect the element and bowl for visible dirt or particles this can give early warning of component failure 6 Clean out the bowl and the filter housing and insert a new element 7 Lubricate the new element o ring with clean hydrau lic oil and inst...

Страница 52: ...ger 4 Disconnect and plug the hydraulic oil lines Hold the heat exchanger level and use a drip pan and rags to catch dripping oil 5 Remove the bolts that hold the heat exchanger to the support and move the heat exchanger to a work bench 6 Plug one of the water ports and insert an air line fit ting into the other 7 Top off the oil level in the heat exchanger 8 Connect an air line to the fitting The...

Страница 53: ...n and bleed down all high pressure lines Place an Out of Service tag on the main electrical disconnect and lock it out Failure to do so may result in equipment damage or injury to personnel Note Make notes or sketches of the location and ori entation of all components during disassembly to use as a guide for reassembly later 1 Remove the hydraulic hose from the oil port of the bleed down valve 2 R...

Страница 54: ... the o ring onto the high pressure seal and then install the seal onto the poppet with the o ring towards the pointed end of the poppet 17 Install the new bearing and back up ring onto the poppet with the bearing on the pointed end side and the back up ring on the opposite side of the seal Then insert the assembly into the high pressure body through the actuator port largest diameter thread 18 Pus...

Страница 55: ... the hard plumbing fittings from the booster pump and transfer to the new pump 4 Mark and remove the wiring from the booster pump motor junction box 5 Unfasten the booster pump motor assembly from the baseplate and install the new assembly 6 Reconnect the wiring and water hoses Remove tools parts and rags from around the pump Remove the Out of Service tag from the main electrical disconnect Run th...

Страница 56: ...ty pump housing or impeller deterioration or a missing or damaged up stream filter can sometimes be detected early by in specting the filter bowls and elements 4 Clean the bowls and fill with fresh water Install the new elements in the bowls and then install on the filter heads Seal rings provided with the elements seal the elements to the heads Lubricate the rings with food grade grease Make sure...

Страница 57: ...HyperJet 94i S water filter HyperJet 94i D water filter Flow International Corporation M 390 57 CHAPTER 5 Servicing the Pump ...

Страница 58: ... valve distributes the flow of oil through the mani fold to each end of the intensifier low pressure cylinder in turn as required The shift valve directs the return flow of oil from the other end of the intensifier to the reservoir via the return port of the manifold at the same time The shift valve is operated hydraulically by a pilot valve mounted above it The pilot valve is operated by two sole...

Страница 59: ...me 7 Using suitable lifting equipment remove the com plete assembly from the pump frame Note The intensifier assembly weighs 265 lb 120 kg Reinstalling the assembly 1 Using suitable lifting equipment lower the intensifier assembly into place on the pump frame 2 Replace the two screws that hold down the base plate 3 Remove the caps from the end bells make sure the hose flange o rings are in place t...

Страница 60: ...een LED lights up when the shift sensor on the same side is energized by the intensifier piston A red LED lights up when the pilot valve solenoid coil on the same side is energized CAUTION At no time should both LEDs of the same color be lit If both red LEDs are lit together there is an internal fault in the module and it must be replaced If both green LEDs are lit together there may be an interna...

Страница 61: ... close to the intensifier leav ing the shift sensors in place in their end bells 3 Get two sensors that you know to be good and con nect their cables to the shift module cable extensions These become the test shift sensors 4 Check that the intensifier is enabled at the press system control panel and start the pump at low pressure 5 Insert the magnet end of a spare actuating plunger into the cupped...

Страница 62: ...en working on the valves drain the oil from the reservoir into a clean container able to hold 37 gallons 140 L 2 Remove the solenoid coil connectors by unscrewing their central screws and unplugging the connector bodies from the solenoid coils Check solenoid coil continuity using an ohm meter across the two channel shaped pins Electric resistance should be approximately 19 ohms The third flat pin ...

Страница 63: ...ring in one solenoid core Screw the solenoid core into the pilot valve body being careful not to nick the o ring Tighten with a wrench Repeat this step on the other end of the body 10 Install the solenoid coils onto their cores making sure the locating pin on the solenoid coil end face engages the hole in the valve body and that the so lenoid coil connector is correctly oriented Place the o rings ...

Страница 64: ... Note When working on the shift valves drain the oil from the reservoir into a clean container able to hold 37 gallons 140 L 2 Remove the pilot valve by unscrewing the four cap screws 5 32 in socket in a figure 8 pattern in 1 8 turn increments until all torque has been removed Set the valve aside 3 Remove the four cap screws 6 mm socket that hold each shift valve end cap in place remove the end ca...

Страница 65: ...e spool moves freely 11 Lubricate the end cap o rings with Parker Super O Ring Lube and install in the end caps Install the end caps on the shift valve body Torque the cap screws to 30 ft lb 40 7 N m 12 Install the pilot valve see Pilot valve Note If the reservoir was drained in Step 1 refill the reservoir 13 Remove the Out of Service tags from the main elec trical disconnects Note This service pr...

Страница 66: ...sembly parts are loose or removed Service steps 1 Shut down the system Note When working on the relief valves drain the oil from the reservoir into a clean container large enough to hold 37 gallons 140 L 2 Place absorbent pads under the relief valve to catch spilled oil 3 Use a 30 mm or 13 16 in socket and handle on the main body of the relief valve to unscrew it from the manifold It may be necess...

Страница 67: ...e which en ergizes the appropriate pilot valve solenoid coil This causes the intensifier to stroke in the opposite direction See Integrated shift module for a description of the module indicator LED sequence of operation Service tips The most common shift sensor problems are Leakage due to a worn o ring A stalled or erratically shifting intensifier caused by a broken spring A stalled intensifier c...

Страница 68: ...place if necessary 7 Inspect the actuator bore in the end bell It must be polished and have no gouges burrs or other surface disruptions 8 Inspect the sensor housing o ring and backup ring for wear and damage Replace as necessary Lubricate the backup ring and o ring with Parker Super O Ring Lube 200006 Install the backup ring first and then install the o ring on the outer end bell end of the housi...

Страница 69: ...y 020851 Hydraulic schematic 041158 Reservoir assembly 042014 Cover package A 22018 1 Heat exchanger HyperJet 94i D 042210 HyperJet 94i D assembly 020704 1 Water filter assembly 020850 Hydraulic schematic 040588 1 Booster pump assembly 041570 1 Heat exchanger 042013 Cover package 042451 Reservoir assembly Subassemblies used on both models 019579 Attenuator assembly 020070 Intensifier manifold asse...

Страница 70: ... 014884 1 2 2 Check valve inlet repair kit 3 014885 1 4 4 Check valve outlet repair kit 4 013157 1 1 1 Low pressure seal kit 5 A 2185 1 1 Blue Lubricant 6 015084 1 1 1 Bleed down valve repair kit 7 A 1449 1 1 0 45 micron filter cartridge 8 A 1555 1 1 1 micron filter cartridge 70 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 71: ...9 5 Hose assembly 1 4 ID 5 1 A 0410 29 75 Hose assembly 1 4 ID 6 1 A 0410 43 5 Hose assembly 1 4 ID 7 1 A 22164 39 Hose assembly 39 9 1 A 0434 19 625 Hose assembly 1 ID 10 1 A 04340 27 Hose assembly 1 ID x 27 11 1 A 0434 40 Hose assembly 1 ID x 40 12 1 A 0434041 Hose assembly 1 ID x 41 13 1 A 04340 59 75 Hose assembly 1 ID x 59 75 15 1 A 0805 5 40 25 Hose assembly 2 ID x 40 25 16 1 A 22038 24 5 Ho...

Страница 72: ...ng paper HyperJet 94i S tubing kit Item Part Description 1 013345 4 3 3 8 straight tubing 5 17 013345 7 75 3 8 straight tubing 12 019421 6 3 5 x 3 5 elbow tube 14 019421 13 7 8 x 11 2 elbow tube 18 042209 1 Bleed down tubing 19 041336 1 50 hp tube 20 A 0782 6 Tubing nipple 21 042921 1 Bleed down coil HyperJet 94i D tubing kit Item Part Description 1 3 4 5 013345 7 4 3 8 straight tubing 7 10 013345...

Страница 73: ...1 CE Caution label 2 1 011980 22 Hot spot label 3 1 040515 1 Oil service label 4 1 B 6278 2 1 micron filter label 5 1 B 6278 3 5 micron filter label 6 2 C 1060 15 Warning label 7 1 C 5683 1 Attention Danger label 8 2 C 5683 4 Attention Danger label 9 1 010769 1 Model serial number label 10 1 042697 1 Intensifier pump label 11 4 010814 1 CE ground label 12 1 C 1060 11 Bleed down water label 13 1 C ...

Страница 74: ...Ring Lube Use as a lubricant for all o rings that come in contact with water 200006 Parker Super O Ring Lube Use as a lubricant for all o rings that come in contact with hydraulic oil MS 2258 Intensifier Pump Maintenance and Service Log One copy is provided on the CD ROM 74 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

Страница 75: ...CHAPTER 7 Customer Support MS 2266 Customer Support Flow International Corporation M 390 75 ...

Страница 76: ...Notes 76 M 390 Flow International Corporation HYPERJET 94i S AND 94i D PUMPS ...

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