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6.15

MEASUREMENT METHOD

Tripoint™ method

In the Tripoint method, the alignment
condition can be calculated by taking three
points while rotating the shaft at least 90°.

NOTE: The shafts should be coupled during
measurement in order to achieve as reliable
and accurate results as possible, when using
the Tripoint method.

TIP: The larger the angle over which the
three points are measured, the fewer moves
and repeat measurements will have to be
made. Minimum angle between readings is
45°.

A green flashing arrow suggests
suitable measurement
positions.

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Содержание ECO D 1-1047

Страница 1: ...USER MANUAL Fixturlaser ECO...

Страница 2: ......

Страница 3: ...Declaration of Conformity 2 1 Safety 3 1 Care 4 1 Main Menu 5 1 Shaft Alignment Horizontal Machines 6 1 Softcheck 7 1 Memory Manager 8 1 Global Settings 9 1 Display Unit ECO D 10 1 Sensors M6 and S6 1...

Страница 4: ......

Страница 5: ...red tweaked and tested more than anyone Some might say we are incurable innovators whereas others might say that we are highly focused They both probably have a point If we had not been devoted and am...

Страница 6: ...our end customers We are passionate about what we do and we are driven by the desire to eliminate anything in the industry worldwide that may be even slightly out of line PURE USABILITY Our design and...

Страница 7: ...1 3 we make life less difficult for our users and probably a little more difficult for our competitors...

Страница 8: ...it has been installed on at the time of purchase The software may not be removed from the hardware The software contained in the system is the property of ACOEM AB any copying or redistribution is str...

Страница 9: ...nsequential damages arising from the use of the system or any part thereof authorized or unauthorized ACOEM AB formerly known as Elos Fixturlaser AB is since mid 2014 a fully owned subsidiary of ACOEM...

Страница 10: ...1 6...

Страница 11: ...ion s Model no s 1 1047 FIXTURLASER ECO D 1 1048 FIXTURLASER M6 1 1049 FIXTURLASER S6 Manufacturer s name address telephone fax no ACOEM AB Box 7 SE 431 21 M lndal Sweden Tel 46 31 7062800 Fax 46 31 7...

Страница 12: ...ice complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received...

Страница 13: ...ent Do not disassemble modify or use the equipment in other ways than explained in the operating instructions ACOEM AB will not accept any liability for such use WARNING Do not mount equipment on runn...

Страница 14: ...considered safe for its intended use with only minor precautions required These are Never stare directly into the laser transmitter Never shine the laser directly into anyone else s eyes CAUTION USE...

Страница 15: ...3 3 Your system complies with the requirements in IEC 60825 1 2007 British Standard BS EN 60825 1 DIN EN 60825 1 USA FDA Standard 21 CFR Ch 1 Part 1040 10 and 1040 11...

Страница 16: ...he case It is important that the lid of the case is open during the charging or else the system will not be charged properly and might be damaged Do not expose the power adapter to rain or wet conditi...

Страница 17: ...e safely with the display unit The unit can therefore only be used with the Li Ion batteries supplied by FIXTURLASER Improper replacement of batteries can cause damage and risk for personal injury WAR...

Страница 18: ...reme care Please keep in mind that batteries can harm the environment Dispose of batteries in accordance with local regulatory guidelines if in doubt contact your local sales representative Only use t...

Страница 19: ...er Make sure that there are no restrictions on the use of radio transceivers at the site of operation before using the wireless transceivers WARNING Before using the wireless transceivers make sure th...

Страница 20: ...3 8...

Страница 21: ...unit and the measurement units M6 and S6 can be connected to the charger and charged while lying in the case The power supply must be placed in the case as in picture and the lid of the case has to be...

Страница 22: ...except for the detector and laser window surfaces which should be cleaned with alcohol For the best possible function the laser diode apertures detector surfaces and connector terminals should be kep...

Страница 23: ...nments the chains should be oiled DATE OF CALIBRATION DISCREPANCY Our instruments store the electronic date of the latest calibration of the instrument Due to production processes and storage time thi...

Страница 24: ...4 4...

Страница 25: ...s the On Off button to start the system and the Main Menu appears Select icon with the arrow buttons and confirm with the OK button APPLICATION PROGRAM Shaft Alignment Horizontal Machines MEMORY MANAG...

Страница 26: ...5 2 SYSTEM FUNCTIONS Global Settings Off Connect to PC only available when the display unit is attached to PC with the USB cable Bluetooth indicator Battery indicator...

Страница 27: ...r when the machines are working in a normal operating condition Correction of horizontal shaft alignment is done by moving the front and the rear pair of one machine s feet vertically and horizontally...

Страница 28: ...upling and distances to the machine feet are entered into the system The display box then shows the actual alignment condition together with the position of the feet Adjustment of the machine can be m...

Страница 29: ...ments Are there any restrictions for mounting the measuring system Is it possible to rotate the shafts What shim size is needed Before setting up the alignment system on the machine check the machine...

Страница 30: ...6 4 Mechanical looseness Check coupling and shaft run out Pipe work strain Coarse alignment Check coupling gap axial alignment...

Страница 31: ...the stationary machine The sensors shall be assembled on their V block fixture and placed on each side of the coupling Hold the V block fixture upright and mount it on the shafts of the measurement ob...

Страница 32: ...If the shaft diameter is too large the chains can be extended with extension chains Turn the sensors on by pressing their ON buttons Adjust the height of the sensor by sliding it on the posts until a...

Страница 33: ...the program by selecting the Horizontal Shaft Alignment icon in the Main Menu and press OK When the program is started a tolerance table will be displayed first Select tolerance and press OK Go to se...

Страница 34: ...ances are specified The suggested tolerances can be used as a starting point for developing in house tolerances when the machinery manufacturer s recommended tolerances are not available The tolerance...

Страница 35: ...wn to the last row 2 Enter tolerance name rotation speed and press OK or scroll to the right 3 Enter tolerance for the angle values and press OK or scroll to the right 4 Enter tolerance for the offset...

Страница 36: ...K Select normal or long sampling time with the left right buttons and press OK Long sampling time is suitable for high vibration environments Tolerance table Open the tolerance table by selecting the...

Страница 37: ...ter type 1 or filter type 2 with the left right buttons and press OK Note For normal operation the adjustable screen filter should be deactivated and only activated in environments with severe vibrati...

Страница 38: ...meters are not functioning properly e g in high vibrations they can be disabled Turns off the inclinometers Measurement with disabled inclinometers is described at the end of this chapter Exit Exits t...

Страница 39: ...nsion to the nearest 1 mm for coupling dimensions and 2 mm for foot dimensions You must enter all the distances The distance between the sensors the distance between the centre of the coupling and the...

Страница 40: ...6 14 SOFTCHECK Go to Softcheck for checking soft foot conditions See chapter Softcheck...

Страница 41: ...The shafts should be coupled during measurement in order to achieve as reliable and accurate results as possible when using the Tripoint method TIP The larger the angle over which the three points are...

Страница 42: ...irst measurement position Select the register icon and press OK This registers the first reading Rotate the shafts to the next position The shafts must be rotated over a minimum of 45 Green sector sho...

Страница 43: ...econd reading Rotate the shafts to the third position Select the register icon and press OK This registers the third reading TIP By registering the third reading at the position 3 o clock the sensors...

Страница 44: ...isplayed at the top of the screen horizontal results at the bottom The symbol to the left of the coupling values indicates the angular direction and offset and also if the values are within tolerance...

Страница 45: ...lues are within tolerance or not The foot values indicate the movable machine s foot positions where corrections can be made Depending on the result the program will also guide the user First the prog...

Страница 46: ...cal misalignment in the shimming screen The system show how much you need to remove or add shims in order to correct the machine vertically Next correct the horizontal misalignment in the alignment sc...

Страница 47: ...just the machine in the vertical direction The check signs show that shimming is not needed If shimming is needed loosen all the bolts on the movable machine and follow screen instructions for inserti...

Страница 48: ...ent in the vertical direction has to be done first Vertical direction Rotate the shafts to the 12 or 6 o clock position to make adjustments in the vertical direction The angle guide helps you to reach...

Страница 49: ...values for both angular and parallel alignment are within tolerance Make the largest adjustment first The arrows indicate the direction of adjustment Tighten the bolts using the tightening sequence a...

Страница 50: ...et The M and S units are more than 3 apart The mutual angular position of the M and S units changes more than 0 7 at the following measurement points compared to the first measurement point When the c...

Страница 51: ...have to be registered according to the clock method Register the first reading at 9 o clock rotate the shafts 180 and register the second reading at 3 o clock rotate 90 back to 12 o clock to register...

Страница 52: ...6 26...

Страница 53: ...stablish if there is a soft foot condition without using some kind of measurement tool The FIXTURLASER Alignment System s built in Softcheck program checks each foot and displays the result in mm or m...

Страница 54: ...nsors at the 12 o clock position All the distances must be entered before checking for soft foot Check that all foot bolts are firmly tightened MEASUREMENT VALUE REGISTRATION Select a bolt of your cho...

Страница 55: ...then tighten it firmly preferably with a dynamometric wrench Press OK to register the measurement value Continue with the rest of the bolts Re measurements can be done at any time by selecting the req...

Страница 56: ...sary corrections and then check each foot again the values show approximately how many shims that are needed to eliminate the soft foot SHAFT ALIGNMENT Return to shaft alignment by selecting the Exit...

Страница 57: ...ile Files can be selected by scrolling Scroll upwards Scroll downwards Open file Opens selected file Archive Goes to archive only available when it contains folders with older files Delete Deletes sel...

Страница 58: ...urements When the number of measurements exceeds 100 measurements in the file manager a folder with the older files will be automatically created These folders can then be found in the archive NOTE Wh...

Страница 59: ...3 SAVE MEASUREMENT Enter file name Enter file name with the keyboard when the file name field is selected Confirm Confirm When saving a measurement both a text file and a picture file bmp are created...

Страница 60: ...splay unit can be transferred to the PC using the ordinary functions in Windows Explorer i e cut copy or drag and drop In the PC there will be two files for each measurement a picture file bmp and a t...

Страница 61: ...rget values if any file name date and time serial number of the display unit program program version calibration date and tolerances Exits the measurement file Scrolls to measurement saved after the o...

Страница 62: ...8 6...

Страница 63: ...lection is shown in the icon The program version number is also shown on this screen Date Date settings To change date select the date icon and press OK Enter year and press OK Enter month and press O...

Страница 64: ...asurement unit select the measurement unit icon and press OK Select mm or inch with the left right buttons and press OK Bluetooth settings Bluetooth settings Open the Bluetooth settings by selecting t...

Страница 65: ...display unit will only communicate with units that are paired Changes between Bluetooth on and off To turn on or off Bluetooth select the communication icon and press OK Select Bluetooth on or off wit...

Страница 66: ...e units will appear in the search list to the left Bluetooth units must be switched on for the display unit to discover them The display unit will only discover FIXTURLASER units Select the units to p...

Страница 67: ...mmunicate with units that are paired and displayed in the boxes Select the OK icon and press OK to confirm Bluetooth settings Unpairing Bluetooth units If there are units paired to the display unit th...

Страница 68: ...9 6...

Страница 69: ...10 1 DISPLAY UNIT ECO D 1 Alfa numeric keyboard 2 LED indicator 3 ON OFF button 4 Navigation buttons 5 USB micro slave...

Страница 70: ...e unit select the Off icon in the main menu and press OK or while in the main menu press the On Off button on the front In case the system fails to respond it is possible to turn it off by pressing do...

Страница 71: ...ill be indicated by the battery status LED The charging time is approximately 8 hours for fully drained batteries The charging time will be longer if the unit is turned on while being charged When use...

Страница 72: ...power the resume function will save the data When the system is turned on again after battery charge you will be prompted to choose whether to return to the stage when the system was turned off i e re...

Страница 73: ...play unit NOTE A zipped file must be unzipped before copying it to the display unit 5 Disconnect the display unit from the PC and wait until the display unit turns itself off this can take several min...

Страница 74: ...10 6...

Страница 75: ...cation LED a Continuously green On 2 Mini USB for charging 3 Laser transmission indication LED a Green laser transmission 4 Bluetooth indication LED a Continuously blue paired and ready b Flashing blu...

Страница 76: ...Battery status LED a One LED continuously red less 10 charge left b One LED flashing red less than 5 charge left c One LED continuously orange charging d One LED continuously green fully charged 7 Bat...

Страница 77: ...h connection The units will automatically connect to the display unit when turned on as long as they are paired See chapter Global settings for instructions on how to pair measurement units to the dis...

Страница 78: ...hen the system is used for a typical alignment work continuously on The external power unit is connected to the USB mini connector on the units and to a wall socket with 110 240 Volts When the externa...

Страница 79: ...tteries will sustain good capacity for approximately 2 3 years before needing replacement Contact your sales representative for battery re placement The batteries contain safety circuitry to operate s...

Страница 80: ...11 6...

Страница 81: ...x 106 mm x 34 mm 7 1 in x 4 2 in x 1 3 in Environmental protection IP 65 Flash storage memory 500 MB Display Colour TFT LCD backlit Display size 4 diagonal 84 x 56 mm Display resolution 400x272 pixel...

Страница 82: ...12 2 Operating time 8 hours continuous use Battery Charging time system off room temperature 8 h Battery Capacity 10 4 Wh LED indicator Battery state indicator...

Страница 83: ...to 28 C 64 to 82 F Battery Charging Temp 0 to 40 C 32 to 104 F Relative humidity 10 90 Weight M6 200 g 7 1 oz with battery S6 188 g 6 6 oz with battery Dimensions 86 mm x 77 mm x 33 mm 3 4 in x 3 0 in...

Страница 84: ...mination and anti vibration mode Ambient light protection Optical filtering and digital ambient light signal elimination Inclinometer resolution 1 Inclinometer accuracy 3 Wireless communication Class...

Страница 85: ...13 3 LED indicators Unit state laser transmission and 5 battery status indicators with instant battery check Specifications are subject to change without notice...

Страница 86: ...13 4...

Страница 87: ......

Страница 88: ...ation No P 0316 GB 2017 ACOEM AB M lndal Sweden All rights reserved No part of this manual may be copied or reproduced in any form or by any means without prior permission from ACOEM AB www fixturlase...

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