Fisher EMERSON ACE95JR Скачать руководство пользователя страница 5

Type ACE95JR 

5

Piping Considerations

note

Piping lengths are best when they are 

kept short with a minimum number of 

elbows and fittings.

Inlet Piping

CAUTIOn

Undersized piping may inadequately 

deliver blanketing gas at the 

specified inlet pressure under full 

flow conditions. This may result in 

unacceptable performance under high 

demand conditions.

The blanketing gas supply line should be equipped with 

a Number 100 mesh strainer to remove dirt and pipe 

scale. Inlet piping must be sized to adequately deliver 

blanketing gas at the specified inlet pressure under full 

flow conditions.

Outlet Piping

CAUTIOn

Unnecessarily long or restricted outlet 

piping may result in poor setpoint control.

Valve outlet is piped into the tank vapor space. Outlet 

piping must be full size and self-draining to the tank. 

The valve should be situated above and as close as 

possible to the tank vapor space for best performance.

Sensing Line

The sensing line should be 1/2 in. / 13 mm tubing or 

pipe, must slope toward the tank and should not contain 

low points (or traps) that could catch liquid. The sensing 

line must enter the tank above the liquid level at a point 

that senses the vapor space pressure and is free from 

turbulence associated with tank nozzles or vents.

note

Best control is obtained when both 

connections to the tank are separate. 

If the tank has only one available 

nozzle, contact Emerson™. for alternate 

methods of installation. A single array 

manifold is available for such situations.

Gauges and Shutoff Valves

Inlet gas shutoff valves are desirable for servicing. 

If this Type ACE95jr tank blanketing valve was not 

ordered with an inlet pressure gauge, it is advisable to 

install a gauge between the inlet shutoff valve and the 

blanketing valve.

note

Safety considerations may dictate full 

port shutoff valves between the tank and 

blanketing valve and at the valve inlet.

Startup, Adjustment and Shutdown

note

Tank vents and safety relief valves must 

be in place and operating.

Startup

CAUTIOn

Always open the outlet valve before 

the inlet valve. Operation in the reverse 

order could result in inlet pressure being 

applied to the actuator casing, potentially 

damaging it.

1. 

Open shutoff valves between the blanketing valve 

and the tank (both sensing and outlet). See Figure 3.

2. 

Slowly open the supply line shutoff valve (to the 

blanketing valve) and leave it fully open.

3.  Monitor the tank vapor space pressure.

Adjustment

The setpoint of this unit is factory set. Adjustments 

should be made in small increments while the unit is 

supplying gas to the tank. To change the setpoint:

1.  Remove the actuator cap (key 1) from the top of 

the spring case (key 7). See Figure 4.

2.  Loosen the lock nut (key 3) and turn the adjusting 

screw (key 2) clockwise to raise the setpoint. 

(Turning the screw counter-clockwise lowers 

the setpoint.)

3. 

Observe the effects of the change.

4.  When the adjustment is complete, tighten the lock 

nut (key 3) and replace the actuator cap (key 1).

Содержание EMERSON ACE95JR

Страница 1: ...allation operation and maintenance procedures performed by unqualified personnel may result in improper adjustment and unsafe operation Either condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type ACE95jr Tank Blanketing Valve Scope of the Manual This Instruction Manual provides installation startup and maintenance pr...

Страница 2: ...emperature Capabilities 1 Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 0 to 212 F 18 to 100 C Ethylenepropylene EPDM FDA 20 to 212 F 29 to 100 C Perfluoroelastomer FFKM 20 to 212 F 29 to 100 C Approximate Weight with all accessories 30 lbs 14 kg Table 1 Control Pressure Ranges Control PRESSURE RANGE SPRING RANGE SPRING MATERIAL SPRING FREE LENGTH SPRING WIRE DIAMETER In w c mbar In mm In mm...

Страница 3: ...hese components therefore the outlet control pressure of the unit is not affected by fluctuating inlet pressure Installation Warning Personal injury equipment damage or leakage due to escaping accumulated gas or bursting of pressure containing parts may result if this gas blanketing system is over pressured or installed where service conditions could exceed the limits given in the Specifications s...

Страница 4: ...ng operating and maintaining valves Before installing inspect the valve and tubing for any shipment damage or foreign material that may have collected Make certain the body interior is clean and the pipelines are free of foreign material Apply pipe compound only to the male pipe threads with a screwed body or use suitable line gaskets and good bolting practices with a flanged body 2 Inspect the na...

Страница 5: ...e contact Emerson for alternate methods of installation A single array manifold is available for such situations Gauges and Shutoff Valves Inlet gas shutoff valves are desirable for servicing If this Type ACE95jr tank blanketing valve was not ordered with an inlet pressure gauge it is advisable to install a gauge between the inlet shutoff valve and the blanketing valve Note Safety considerations m...

Страница 6: ...esive Loctite 222 spring case key 7 vent key 6 lock Nut key 3 adjusting screw key 2 actuator cap Key 1 Figure 4 Spring Case Adjusting Screw and Actuator Cap W8160 Be certain that nameplates are updated to accurately indicate any field changes in equipment materials service conditions or pressure settings Monthly Maintenance 1 Visually inspect the unit to ensure tight connections tight seals and sa...

Страница 7: ... Valve information is on the nameplate attached to the upper actuator case When performing disassembly or re assembly operations refer to Figure 6 for key numbers unless otherwise directed Disassembly Warning To avoid personal injury resulting from sudden release of pressure isolate the valve from all pressure and cautiously release trapped pressure from the valve before attempting disassembly Act...

Страница 8: ...ts inspect for unusual wear lightly lubricate all O rings and the groove that locates the rolling diaphragm bead See Figure 6 Cage Sub Assembly 1 Install the internal O rings key 16 into the body key 18 2 Place the rolling diaphragm key 38 over the threaded portion of the piston key 37 Use caution not to place the rolling diaphragm upside down refer to Figure 6 detail Apply Loctite 222 to the pist...

Страница 9: ...ing case gasket key 9 between the spring case key 7 and the upper actuator case key 33 before attaching the spring case to the upper actuator case Attach the spring case to the upper actuator case using hex head screws key 29 12 Place the upper actuator case key 33 over the range spring key 8 and lower actuator case key 30 13 Install hex head screws key 29 with lock washers key 28 and nuts key 31 ...

Страница 10: ...re 6 Type ACE95jr Tank Blanketing Valve Assembly main valve detail 42 41 52 39 38 37 36 1 2 3 4 6 9 13 10 11 12 48 14 15 16 18 7 5 8 33 29 31 28 30 29 27 29 28 162 locate groove in body for rolling diaphragm bead GC950201 ...

Страница 11: ...5 in w c 12 to 1 mbar GC053215X02 14 O ring Nitrile NBR GC070173X02 Ethylenepropylene EPDM FDA GC070173X52 Fluorocarbon FKM GC070173X12 Perfluoroelastomer FFKM GC070173X62 15 Diaphragm Bolt GC053210X02 Recommended Spare Part Key Description Part Number 16 O ring 2 required Nitrile NBR 1F115306992 Ethylenepropylene EPDM FDA 1F1153X0062 Fluorocarbon FKM 1F1153X0022 Perfluoroelastomber FFKM 1F1153X00...

Страница 12: ...aintenance of any Emerson Process Management Regulator Technologies Inc product remains solely with the purchaser Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75070 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611 Middle East and Afri...

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