Fisher Scientific FB-705 Скачать руководство пользователя страница 34

Rev. 6-12

 

34 

to be mixed effectively.  Without effective mixing you cannot ensure the entire sample volume will pass 
below the tip and become processed.  The probe should be immersed at least 1.5 times the tip diameter.  
Before processing actual samples, it is recommended to test the probe in a vessel filled with water to 
observe the ultrasonic energy and the flow pattern of the liquid.  During this test you can adjust the 
probe’s depth until you see adequate mixing and movement of the water.   
 

Booster Horn 

A booster is a device that increases the amplitude (intensity) of a 1” or ¾” probe.  For example, a 1 liter 
sample can be processed twice as fast with a 1” probe and booster when compared to the 1” probe used 
alone.  Smaller diameter probes already offer high intensity and will crack if used with a booster.  The 
booster may be beneficial when processing difficult samples with volumes above 500ml. 
 

Power vs. intensity 

Power is the measure of the electrical energy that is being delivered to the convertor. It is measured in 
watts and displayed on the sonicator’s screen.  At the convertor, the electrical energy is transformed into 
mechanical energy. It does this by exciting the piezoelectric crystals causing them to move in the 
longitudinal direction within the convertor. This change from electrical into mechanical energy causes a 
motion that travels through the horn/probe causing the tip to move up and down. 
 
The distance of one movement up and down is called its amplitude. The amplitude is adjustable. Each 
probe has a maximum amplitude value.  For example, with a ½” diameter probe at setting 100%, the 
probe will achieve an amplitude of approximately 120µm. At setting 50% the amplitude is approximately 
60µm.  Note this is approximate and not perfectly linear.  Qsonica measures the amplitude of each probe 
at 100% and these values are published in the brochure. 
 
Amplitude and intensity have a direct relationship. If you operate at a low amplitude setting, you will 
deliver low intensity sonication. If you operate at a high amplitude setting, you will have high intensity 
sonication. In order to be able to reproduce results, the amplitude setting, temperature, viscosity and 
volume of the sample are all parameters that need to remain consistent. The amplitude, not the power, is 
most critical when trying to reproduce sonication results. 
 
Power has a variable relationship with amplitude/intensity. For example, sonicating water requires less 
wattage when compared to a viscous sample (such as honey). While sonicating both samples at the 
same amplitude setting the power/wattage will differ because the viscous sample will require more watts 
in order to drive the horn. The viscous sample puts a heavier load on the probe so they system must work 
harder to vibrate up and down at the same amplitude setting.  The honey may draw double the watts 
when operated at the same amplitude as the water sample. 
 
Small fluctuation in the wattage display during sonication is normal.  Major swings in wattage (+/- 30 
watts) may indicate a problem with the sample, setup or the sonicator itself. 
 
 

Содержание FB-705

Страница 1: ...Rev 6 12 1 Sonic Dismembrator ULTRASONIC PROCESSOR Part No FB 705 OPERATION MANUAL...

Страница 2: ...Rev 6 12 2...

Страница 3: ...les of Operation 9 10 5 Description of Components Functions of Controls 11 13 6 Preparation for Use 14 7 Operating Instructions Getting Started 15 24 8 Accessories 25 26 9 Maintenance 26 28 10 Trouble...

Страница 4: ...rranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under n...

Страница 5: ...ity Do not place the Generator within a Fume Hood Hearing protection is highly recommended It is recommended that a sound abating enclosure or ear protection be used when operating the Ultrasonic Proc...

Страница 6: ...Rev 6 12 6 AC power Symbols Caution Risk of electric shock Hazardous voltage Caution Risk of danger Refer to User Manual...

Страница 7: ...ng 15 Amps 8 Amps Weight 16 lbs 7 3 Kg Dimensions 8 W x 15 L x 9 H 203 mm x 381 mm x 229 mm Output Voltage 1000 V rms max Output Frequency 20 KHz Converter Weight 2 lbs 900 g Dimensions 7 25 L x 2 5 D...

Страница 8: ...t be used If the 220V plug is not configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency...

Страница 9: ...ors have a wattage display During operation the wattage displayed is the energy required to drive the radiating face of a probe at that specific amplitude setting against a specific load at that parti...

Страница 10: ...he sample larger probe diameter or higher pressure the greater the amount of power that will be delivered to the probe Setting the AMPLITUDE control to its maximum will not cause the maximum power rat...

Страница 11: ...2 diameter probe FB4220 FB 705 Front Panel FB 705 Rear Panel FUNCTIONS OF KEYS CONTROLS INDICATORS AND CONNECTORS Generator Converter Horn with replaceable tip Converter Cable Power Cord Connector Co...

Страница 12: ...creens CLR key Deletes selected parameter entry RUN key To proceed to program run screen SAVE key Stores a program to the selected memory number Up to 10 programs 0 9 can be stored START STOP key Star...

Страница 13: ...tch Connector Connects to the footswitch cable Temperature Probe Connector Connects to the Temperature monitoring probe or thermocouple Converter Cable Connector Output Connects to the converter Power...

Страница 14: ...E DAMAGED EQUIPMENT Retain all packing materials for future shipment ELECTRICAL REQUIREMENTS The ultrasonic processor requires a fused single phase 3 terminal grounding type electrical outlet For powe...

Страница 15: ...face tension liquids ALWAYS use a solid probe Set up 1 Connect the power cord into the receptacle on the rear of the ultrasonic processor 2 Make sure the unit is switched off Plug the electrical line...

Страница 16: ...fittings on top of the converter to a source of dry compressed air This will cool the convertor so that it can function normally under load for an extended duration without becoming too hot Operation...

Страница 17: ...ed b Program Mode Allows the user to create a program with specific On Off times and output setting The ability to save up to 10 programs and sequence several individual programs together can also be...

Страница 18: ...e monitoring A check mark will appear indicating that temperature monitoring is activated Select the appropriate Amplitude intensity setting for your sample by touching the Up or Down arrow Touch Star...

Страница 19: ...different programs Select Modify Sequence 1 2 Select a sequence of programs for the unit to run in succession A maximum of 6 programs can be sequenced at one time Option Screen The Option menu enable...

Страница 20: ...the unit will run continuously without pulsing Process Time Pulse On and Pulse Off times are measured in Hours Minutes Seconds format 6 Activate Temperature Monitoring if necessary 7 Program a Shutdow...

Страница 21: ...s The Temperature Monitoring and Shutdown Temperature option have been selected during this example program Program Progress is displayed by a bar graph This displays the progress of the current progr...

Страница 22: ...rder in the PGM fields 3 If a delay or rest time between programs is desired touch the Delay After field Enter the appropriate time frame 4 Unused PGM fields should have a dash Select unsused programs...

Страница 23: ...quid sample If the initial sample temperature is above the set point sonication will not turn on During sonication if the temperature reaches the Shutdown value the unit will pause sonication The unit...

Страница 24: ...ns Viscous solutions and highly concentrated liquids can be difficult to sonicate If the liquid is so thick that it will not pour or circulate easily or if 25 micron glass powder will not settle to th...

Страница 25: ...3 4 probe with replaceable tip 25 500ml Catalog FB4207 Note 3 4 solid probe is also available Catalog FB4208 Solid probes are required for low surface tension liquids i e organic solvents F 1 probe w...

Страница 26: ...Microtip Probe Maintenance Ultrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in c...

Страница 27: ...alcohol to dry completely 4 Reattach probe to convertor Screw the probe back onto the convertor and tighten with the wrench set provided 5 The tips on replaceable tip probes can be removed for cleani...

Страница 28: ...tions The generator and converter may be cleaned using an acid free cleaning solution i e glass cleaner Probes should be cleaned using isopropyl alcohol Probes are made from titanium and can be autocl...

Страница 29: ...life A fuse s has failed OVERLOAD CONDITION If the Ultrasonic Processor stops working and an OVERLOAD indication is displayed on the screen check for possible causes as outlined in the above paragrap...

Страница 30: ...should be exercised to provide adequate packing to insure against possible damage in shipment The Ultrasonic Processor should be sent to the Service Department with all transportation charges prepaid...

Страница 31: ...h or exposed to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment...

Страница 32: ...eater than 10 minutes of continuous processing there is potential for the probe converter assembly to increase in temperature The general rule is that if the converter is warm to the touch it should b...

Страница 33: ...a volume larger than indicated on the chart unless the application is reviewed and approved by a Qsonica representative While there is no absolute sample volume range for any probe horn below is a ge...

Страница 34: ...movement up and down is called its amplitude The amplitude is adjustable Each probe has a maximum amplitude value For example with a diameter probe at setting 100 the probe will achieve an amplitude o...

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