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4150K and 4160K Series

31

Figure 21. Controller Subassembly with Bourdon Tube Sensing Element

   

 

SHOWN
WITH
CONTROLLER
DIAL,
KEY 38

NOTES:
KEY 51, BELLOWS STUD NOT SHOWN: KEY 52 IS FEEDBACK BELLOWS
1. THERE IS AN O-RING (KEY 55) BETWEEN THE REVERSING BLOCK
(KEY 59) AND THE CALIBRATION ADJUSTER (KEY 41).
2. THERE MAY BE AN O-RING (KEY 55) UNDER THE BELLOWS SCREW
(KEY 54). SEE NOTE PRECEDING KEY 54 IN THE PARTS LIST.

A

A

B

B

A

A

C

C

  

  

 

  

26A7677-B / DOC

26A7689-A / DOC

26A7681-A /DOC

Key

Description

Part Number

79

Screw, nylon Transmitters only

1A3461 X0042

80

Spring, gauge pressure bellows instruments only

Steel pl

0–60 inches wc (0–150 mbar) positive,

0–60 inches wc (0–150 mbar) vacuum,

30–0–30 inches wc, &

(75–0–75 mbar) compound

1J7292 27022

0–100 inches wc (0–250 mbar) positive,

0–5 psig (0–0.35 bar) positive, &

0–10 inches Hg (0–350 mbar) vacuum

1H4482 27022

0–7.5 psig (0–0.5 bar) positive

1K5257 27022

0–10 psig (0–0.7 bar) positive

1K4934 27022

0–15 psig (0–1.0 bar) positive,

0–30 inches Hg (0–1.0 bar) vacuum,

15–0–7.5 psig (500–0–500 mbar) compound 1H4483 27022

0–20 psig (0–1.4 bar) positive

1K5259 27022

0–30 psig (0–2.0 bar) positive,

30–0–15 psig (1.0–0–1.0 bar) compound

p1H4484 27022

Key

Description

Part Number

80

Spring, gauge pressure bellows instruments only (cont’d)

316 SST

0–15 psig (0–1.0 bar) positive,

0–30 inches Hg (0–1.0 bar) vacuum,

15–0–7.5 psig (500–0–500 mbar) compound 1H6411 37012

0–30 psig (0–2.0 bar) positive,

30–0–15 psig (1.0–0–1.0 bar) compound

1H6412 37012

81

Machine Screw, steel pl (not shown) (2 req’d)

1H5271 28982

82

Machine Screw, steel pl (4 req’d)

1C3333 28982

101

Lockwasher, steel pl (4 req’d)

1C2256 28982

103

Relay Tubing Assembly, sst

1H6861 000A2

104

Compensator Tubing Assembly, sst

Types 4150K, 50KS, 52K, 52KS,

54K, 55K, 57K, & 58K

1H6864 000A2

Types 4160K, 60KF, 62K, 62KF & 64K

1H6870 000A2

105

Plug, S31600 (316 SST), (not shown)

used with gauge pressure only

1A7675 35072

Note

Controllers with bellows sensing element use
only the 0 to 30 psig, 0 to 0.2 MPa, & 0 to 2.0 bar
triple scale brass and stainless steel process
pressure gauges. Differential pressure control-
lers do not use a process pressure gauge.

Содержание 4150K

Страница 1: ...l Band 11 Adjustment Reset 12 Adjustment Anti Reset Windup 12 Calibration 12 Calibration Proportional Plus Reset Controllers 12 Calibration Anti Reset Windup 14 Startup Proportional Plus Reset Control...

Страница 2: ...tions concerning these instructions contact your Fisher sales office or sales representative before proceeding Description The 4150K and 4160K Series pneumatic pressure controllers and transmitters us...

Страница 3: ...00 to 0 01 repeats per minute Zero 1 Adjustment Transmitters Only Continuously adjustable to position span of less than 100 anywhere within the sensing element range Span 1 Adjustment Transmitters Onl...

Страница 4: ...urdon tube may be pressurized to limit shown without permanent zero shift 4 With travel stop set at 110 of the range 5 These Bourdon tubes are also available in K Monel for sour gas service Table 4 Be...

Страница 5: ...the instrument is ordered separately for installation on a control valve actuator mount the instrument according to the follow ing instructions Mounting parts for the different actuator types and size...

Страница 6: ...ust be clean dry air or noncorrosive gas that meets the requirements of ISA Standard S7 3 1975 R1981 Use a suitable supply pressure regulator to reduce the supply pressure source to the normal operati...

Страница 7: ...ed in table 2 Differential pressure controllers use two bel lows to sense differential pressure For gauge pressure instruments The control pres sure block key 8 in figure 19 has two connections Proces...

Страница 8: ...e instrument case and cover assembly does not form a gas tight seal and when the assembly is enclosed a remote vent line ade quate ventilation and necessary safety measures should be used A remote ven...

Страница 9: ...t range 2 Rotate the proportional band knob shown in figure 5 to 1 5 15 percent proportional band 3 Verify that the calibration adjuster screws key 43 are at mid position in the calibration adjuster k...

Страница 10: ...ent is repeated sev eral times alternate the loosening of the Figure 7 Reverse Acting Controller Span Adjustment Proportional Only Controllers IF OUTPUT IS ABOVE 8 TO 10 PSIG 0 6 TO 0 7 BAR BELOW 8 TO...

Страница 11: ...pressure knob read ing This tuning procedure may be too conservative for some systems The recommended proportional band setting should be checked for stability by introducing a disturbance and monitor...

Страница 12: ...not shown and two machine screws key 368 not shown Use these parts in the next step 1 For controllers with anti reset windup Type 4160KF and 4162KF record the direction of the ar row on the anti rese...

Страница 13: ...nd 10 psig 0 6 and 0 7 bar 9 Apply an input pressure equal to the sensing element lower range value 10 Rotate the pressure setting knob to the minimum value Note When performing the span adjustment in...

Страница 14: ...portional band setting in percent from the following equation 200 Allowable Overshoot Pressure Span P B For example 200 2 psig 30 psig 13 1 3 proportional band setting 5 Proportional Action Disturb th...

Страница 15: ...rt the reversing block key 59 figure 16 2 Use the calibration procedures for proportional only controllers 3 Upon completion of the calibration procedures re install the tubing key 104 in its original...

Страница 16: ...pressure to the controller 2 Adjust the proportional band knob for the proper differential gap see figure 11 3 If the controller is used in conjunction with a control valve slowly open the upstream a...

Страница 17: ...otherwise indicated key number locations are shown in figure 12 1 Complete the above connections and provide a process pressure equal to the sensing element range 2 Rotate the span adjustment knob to...

Страница 18: ...ng process pressure with direct action or de creasing pressure with reverse action produces a nozzle flapper restriction that increases the loading on the large relay diaphragm and opens the relay val...

Страница 19: ...valve diaphragm As long as controlled pressure changes are slow enough for normal propor tional and reset action the relief valve spring will keep the relief valve diaphragm from opening However a la...

Страница 20: ...y The frequency of inspection and parts replacement depends upon the severity of the service conditions Due to the care Fisher takes in meeting all manufacturing require ments dimensional tolerances e...

Страница 21: ...eys 64 and 65 from the Bour don tube Be careful to avoid losing the bearing key 65 5 Attach the link and bearing to the replacement Bourdon tube 6 Attach the Bourdon tube with two machine screws and w...

Страница 22: ...fer to figure 20 for key number locations 1 Note the controller output pressure zero or supply when the process is shut down 2 Remove the differential relief valve assembly 3 Refer to figure 20 Instal...

Страница 23: ...21 or 22 Inspect the O ring key 55 figure 21 or 22 lo cated in the recessed area under the sealing screw head Replace the O ring if necessary b Remove the reversing block screw key 61 fig ure 21 or 2...

Страница 24: ...installed as a replacement Refer to the instructions below for relay disassembly If a new relay is being installed continue with the next step 7 Attach the replacement relay and new relay gasket with...

Страница 25: ...key 90 on the orifice assembly key 88 and install the orifice assembly into the relay casing 9 Install the relay as described in steps 7 and 8 in the relay replacement section Changing Output Signal...

Страница 26: ...ntains keys 7 85 86 87 88 90 91 92 93 94 99 100 Keys 99 100 are included in high temperature relay kits only Standard Temperature RRELAYX0L12 High Temperature RRELAYX0H12 Relay Replacement Kits Kit co...

Страница 27: ...ABS plastic black enamel polycarbonate nitrile 2 req d Dual scale 0 30 psig 0 2 0 kg cm2 11B8577 X042 0 60 psig 0 4 0 kg cm2 11B8577 X052 Triple scale 0 30 psig 0 0 2 MPa 0 2 0 bar 11B8577 X012 0 60 p...

Страница 28: ...16A7662 X442 0 7 bar 16A7662 X472 0 14 bar 16A7662 X462 0 20 bar 16A7662 X492 0 40 bar 16A7662 X452 0 70 bar 16A7662 X502 0 100 bar 16A7662 X512 Key Description Part Number 38 Dial aluminum For Bourdo...

Страница 29: ...012 High Temp silicone 2 req d 1N8736 04142 54 Bellows Screw 2 req d Brass 22B8036 X012 Stainless steel 22B8036 X022 Key Description Part Number Note A total of 5 O rings key 55 are used 1 O ring is u...

Страница 30: ...ar compound 1L3785 000A2 Stainless steel 0 15 psig 0 1 0 bar positive 0 30 inches Hg 0 1 0 bar vacuum 15 0 7 5 psig 500 0 500 mbar compound 1L3786 000A2 0 30 psig 0 2 0 bar positive 30 0 15 psig 1 0 0...

Страница 31: ...itive 0 30 inches Hg 0 1 0 bar vacuum 15 0 7 5 psig 500 0 500 mbar compound 1H4483 27022 0 20 psig 0 1 4 bar positive 1K5259 27022 0 30 psig 0 2 0 bar positive 30 0 15 psig 1 0 0 1 0 bar compound p1H4...

Страница 32: ...tainless steel 0 30 psig 0 0 2 MPa 0 2 0 bar 11B8584 X022 0 300 psig 0 2 0 MPa 0 20 bar 11B8584 X012 0 1000 psig 0 6 9 MPa 0 69 bar 11B8584 X032 107 Pressure Connection sst Use w process gauge 1J2512...

Страница 33: ...ring Plate steel pl 1H2697 25072 96 Machine Screw steel pl 6 req d 12B6351 X012 Key Description Part Number 97 Machine Screw steel pl 4 req d 1A8664 X00A2 99 Bottom Gasket silicone High Temp construct...

Страница 34: ...tand 1051 1052 1061 1F9067 24092 Type 115 W o regulator or w one regulator 1K1534 24092 W two regulators 1K4144 24092 Type 115C 1K6547 24092 Key Description Part Number 229 Cap Screw steel pl not show...

Страница 35: ...Key 62 Bourdon Tube PRESSURE RANGE MATERIAL Psig kPa Stainless Steel K Monel 1 0 30 0 60 0 100 0 200 0 200 0 400 0 700 0 1400 32B1243X012 32B1243X022 32B1243X032 32B1243X042 0 300 0 600 0 1000 0 1500...

Страница 36: ...required so two more wash ers must be ordered the machine screws key 77 are not used on subassemblies with bellows input so they may be discarded Although two machine screws key 71K and two bearings...

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