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®

DESCRIPTION 

The Fireye

®

 E110 FLAME-MONITOR™ System is a microprocessor based burner management

control system designed to provide the proper burner sequencing, ignition and flame monitoring pro-
tection on automatically ignited oil, gas, and combination fuel burners. In conjunction with limit and
operating controls, it programs the burner/blower motor, ignition and fuel valves to provide for
proper and safe burner operation. The control also provides current operating status and lockout
information in the event of a safety shutdown. The manner in which this information is displayed is
dependent on the type of programmer (EP or EPD) and display module (ED510 or ED500).

*

 Refer

to Flame-Monitor PROGRAMMER SELECTION later in this document for the various combina-
tions of programmer and display modules.

The E110 consists of the EB700 chassis, dust cover, and shortened mounting screw (P/N 48-1836).
The display module (ED510), if required, must be ordered separately. Interchangeable programmer
and flame amplifier modules allow for complete versatility in selection of control function, timing,
and flame scanning means. Functions such as pre-purge, recycling interlocks, high fire proving inter-
lock, and trial for ignition timing of the pilot and main flame are determined by the programmer
module. The E110 Flame-Monitor can be used with ultra-violet, auto-check infrared, flame rod, or
self-check ultraviolet flame scanners by choosing the proper amplifier module.

The eighteen (18) terminal wiring base allows for many functional circuits including motors, valves,
and ignition transformers as well as multiple interlocks such as high purge, low purge, fuel valve and
running interlock circuits. The E110 uses the same wiring base as the Fireye E100 Flame-Monitor
control, D Series and C Series Controls and is directly interchangeable with most models without
rewiring. 

Additional functions of the Flame-Monitor system include:

A non-volatile memory which allows the control to remember its history and present position
even when power is interrupted.

A constant flame signal read-out via display module or 0-10 VDC output (EPD 
programmers only).

Read-out of main fuel operational hours and complete cycles via display module.

Modbus communications via RS485 multi-drop link.

Dipswitches located on the EP programmer to allow selectable purge time.

A run/check switch which allows the operator to stop the program sequence in any of three dif-
ferent positions (Purge, PTFI, or Auto).

Remote Display Capability.

Annunciate 16 additional interlocks using E300 Expansion Module.

*  

The ED500 display was the predecessor of the ED510 display and uses an older design. It does not have the latest features

of the ED510 display module.

E110 FIREYE

 FLAME-MONITOR

BURNER MANAGEMENT CONTROL

FOR USE WITH THE

MICROPROCESSOR-BASED

EP AND EPD STYLE

PROGRAMMER MODULES

E-1101

MARCH 28, 2013

APPROVED

E110 with ED510 Display Module

Содержание FLAME-MONITOR E110

Страница 1: ...o check infrared flame rod or self check ultraviolet flame scanners by choosing the proper amplifier module The eighteen 18 terminal wiring base allows for many functional circuits including motors va...

Страница 2: ...00VA Transformer 125VA Pilot Duty Solenoid Valves plus 250VA Transformer 7 Main Fuel Valve s 250VA Pilot Duty Solenoid Valve 1250 VA Opening 500 VA Holding Motorized Valve plus 65 VA Pilot Duty Soleno...

Страница 3: ...off following the tripping of a circuit breaker a blown fuse or any known instance of chattering of any external current consuming devices APPROVALS Underwriters Laboratories Inc MCCZ File MP 1537 Co...

Страница 4: ...IPTION USE WITH SCANNER BULLETIN 48PT2 1003 48PT2 9003 48PT2 1007 48PT2 9007 4 263 1 Infrared 1 2 straight mount 96 TC ER Infrared 1 2 90 angle mount 96 TC ER Infrared 1 2 straight mount 48 TC ER Infr...

Страница 5: ...0 EPD160 EP260 EPD260 10 and 15 sec TFI EP380 EP387 EPD380 30 sec purge EP161 EPD161 EPD261 Extended MTFI EP381 EPD381 15 sec purge EP165 EP166 Pilot stabilization Pilot stabilization EP382 EPD382 1 s...

Страница 6: ...n 3 6 15 and 25 lengths E 8001 ED600 Multi port Cable Adapter E 8001 ED610 Multi port Adapter for ED510 and RS485 communications E 8002 E500 3 Communication Interface up to 6 Flame Monitor controls E...

Страница 7: ...1466 2 Programmer Module One Required EP Programmer EP160 EPD Programmer or EP161 EP165 EP166 EP170 EP260 EP265 EP270 EP380 EP381 EP382 EPD160 EPD161 EPD170 EPD260 EPD261 EPD270 EPD380 EPD381 EPD382...

Страница 8: ...ost common programmers Refer to the appropriate product bulletin for a detailed description of the operation of each programmer Take note of the programming sequence chart for each programming module...

Страница 9: ...Non Recycle Yes EP1667 301 Supervised Yes Yes No Yes No 10 10 15 6 Non Recycle Yes EPD170 EP170 30 1 Supervised Yes Yes No Yes Yes 5 10 10 Non Recycle Yes EPD260 EP260 30 1 No Yes No Yes No 10 10 10...

Страница 10: ...th any surge voltages will follow the desired path in preferences to alternative paths where extensive damage may occur to equipment Refer to suggested Wiring Diagram on page 32 WARNING Controls requi...

Страница 11: ...o the slot marked Flame Amplifier Mod ule and gently push the module into position Insert the programmer module into the slot marked Programmer Module and gently push the module into position Attach t...

Страница 12: ...ill hold in this position for ten minutes waiting for it to close If it does not the control will lockout 6 When the prepurge is completed the firing rate motor is driven toward the low purge damper p...

Страница 13: ...SIGNAL NOTE Trial for Ignition timings depend on the programmer selected The timing chart on page 9 points out the differences in the EP D 160 EP161 EP165 and EP D 170 Normal Shutdown 1 When the opera...

Страница 14: ...7 If the main flame fails during a firing cycle all fuel valves will be de energized within 4 seconds maximum after loss of flame signal and the control will lockout on safety 8 The EP165 and EP166 p...

Страница 15: ...ir flow switch closed at the beginning of a cycle has been changed to avoid any nuisance lockouts Currently after the operating control closes the programmer waits 10 seconds for the air flow switch t...

Страница 16: ...30 SEC 7 YES NO NO NO NO NO YES YES YES NO OPERATING CONTROL CLOSED L1 13 POWER ON TERMINALS L1 L2 1 MODULATOR SENT TO LOW FIRE MODULATOR SENT FROM LOW TO HIGH FIRE MODULATOR SENT FROM HIGH FIRE TO L...

Страница 17: ...e It will hold this position for ten 10 minutes and then lockout if the D 8 circuit does not close Applies to EP D 160 EP D 161 EP165 EP166 EPD167 and EP D 170 programmers Dipswitch 6 3 P Proven Open...

Страница 18: ...170 programmers Dipswitch 6 3 P proven open to start is set in the Up position Enabled The M D circuit has been closed for 30 seconds at the end of high purge or at the begin ning of low fire start A...

Страница 19: ...ers only CHECK MESSAGES The Run Check switch has been placed in the Check position during purge and will hold indefinitely The firing rate motor is being driven to the high purge position The Run Chec...

Страница 20: ...fective Programmer Check wiring to terminal 7 Replace Chassis EB700 Replace Programmer Voltage on terminal 5 or 6 at improper time High Electrical Noise Failed Programmer Worn Chassis Check wiring to...

Страница 21: ...w is displayed in the lower right hand corner of the display to indicate a system sub menu Every time the SCRL key is pressed the information is displayed as follows Number of hours Terminal 7 main fu...

Страница 22: ...agram of the E300 terminals The Non Recycle group pertains to limits connected between terminals 3 and P of the E110 FLAME MONITOR These are terminals 3 23 23 24 30 31 31 32 32 33 33 34 34 35 and 35 P...

Страница 23: ...for the particular group being modified See attached List of available messages for each group When the messages displayed is appropriate for the terminals press and hold the Reset key for one 1 secon...

Страница 24: ...gh the sub menu Press Screen Displays Description SCRL AUTO 45 SCRL key advances through the historical information until PROGRAM SETUP Program Setup is displayed Control has released to auto modulati...

Страница 25: ...The short circuit condition must be sensed twice consecutively to be considered a short circuit SCRL AUTO 45 The status of the high fire end switch D 8 is closed D 8 LIMIT CLOSED SCRL AUTO 45 The sta...

Страница 26: ...Below is a table of currently available messages provided by the Flame Monitor programmers fol lowed by a description where necessary EP engineering code 38 or greater and EPD engineering code 4 or gr...

Страница 27: ...the communicating device to do the conversion Since the maximum value stored in the Flame Monitor is 9 999 999 minutes the maximum value in hex therefore is 98967FH and comprises two data words The ma...

Страница 28: ...ULE E300 UPPER REFER TO BULLETIN E 3001 OUTPUTS LOGSTAT is an indication of what logic module the control is currently in during its operating sequence and is used for diagnostic purposes only The mes...

Страница 29: ...terlocks or the high fire proving switch D 8 If either switch is found open the control will remain in this state until the respective switch closes or lockout occurs MTFI represents the pilot trial f...

Страница 30: ...17 H HOLD 3 P INTLK CLOSED 24 18 H HIGH FIRE PURGE 25 19 R PLEASE WAIT INITIALIZING 26 1A L LOCKOUT 3 P INTLK OPEN AUTO 27 1B L LOCKOUT 3 P INTLK OPEN MTFI 28 1C L LOCKOUT 3 P INTLK OPEN PTFI 29 1D L...

Страница 31: ...TER TERMINAL 24 65 41 H 3 P HIGH GAS PRESSURE 66 42 H 3 P LOW GAS PRESSURE 67 43 H 3 P LOW OIL PRESSURE 68 44 H 3 P LOW OIL TEMPERATURE 69 45 H 3 P LOW ATOMIZING MEDIA 70 46 H 3 P HIGH PRESSURE TERMIN...

Страница 32: ...L WIRING ARRANGEMENT FOR PILOT IGNITED BURNER JUMPER WIRING ARRANGEMENT FOR SPARK IGNITED OIL BURNER WIRING ARRANGEMENT FOR IGNITION TRANSFORMER GAS PILOT VALVE FOR SPARK CUTOFF FEATURE Caution All sa...

Страница 33: ...annunciators relays timers etc to the D or 8 terminals COMBINATION FUEL BURNERS Note An important safety feature of the FLAME MONITOR system is the ability to monitor the proper timed operation of cri...

Страница 34: ...he 30 second purge ends the control will display The control will hold in this position indefinitely to allow the operator to make interlock switch and linkage adjustments To continue in the cycle mov...

Страница 35: ...bulletin 5 After assuring yourself that all interlocks and valves are properly wired and that the sequence of operation is correct open the manual main shut off fuel valve and proceed cautiously throu...

Страница 36: ...t that shuts off after main flame has been estab lished 1 Proceed through a normal startup After the pilot flame is shut off observe the reading on the dis play If the signal reading is low readjust m...

Страница 37: ...nel 2 The wiring base of the Flame Monitor must have earth ground providing a connection between the sub base and the control panel or the burner 3 The earth ground wire must be capable of conducting...

Страница 38: ...llation COMMUNICATIONS When interfacing Fireye controls to a communication system be it an E500 PLC or other micropro cessor based device ferrite cores should also be utilized Proper twisted shielded...

Страница 39: ...essure up to 100 PSI for UV1 UV2 Scanners install a quartz window coupling 60 1257 For 45UV5 Scan ners use 60 1199 coupling Add cooling air to reduce the scanner sight pipe temperature 4 Install the s...

Страница 40: ...is function The diagram below explains the process further If the shutter assembly in the scanner fails the tube is faulty or there is insufficient power to the scanner the Flame Monitor will LOCKOUT...

Страница 41: ...INFRARED SCANNER TYPE 48PT2 Where possible obtain the burner manufacturer s instructions for mounting the scanner otherwise proceed as follows A single scanner is used to detect both pilot and main fl...

Страница 42: ...onnector for making electrical connections The 69ND1 is available in 12 18 or 24 lengths The flame rod may be located to monitor only the gas pilot flame or both the gas pilot and main gas flames It i...

Страница 43: ...interference can also be reduced by the addition of grounded shielding between the flame rod and ignition spark 8 Proven types of flame grounding adapters as shown below may be used to provide adequat...

Страница 44: ...are no accessible contacts in the Flame Monitor Where contacts are used their design assures long trouble free life when the load circuits are maintained within the published load ratings Electrical N...

Страница 45: ...ING NIPPLE 1 SIGHT PIPE BY OTHERS AIR ENTRY PURGE AND COOLING ALTERNATE STANDARD MOUNTING NOT ADJUSTABLE 60 1664 1 SWIVEL MOUNT 35 127 HEAT INSULATING NIPPLE MOUNTING FOR SPECIAL APPLICATIONS HIGH TEM...

Страница 46: ...control 1 06 IN DIA 27 0mm UNION COUPLING 60 1257 WITH QUARTZ WINDOW 60 1290 WITH QUARTZ LENS 2 51 1 2 NIPPLE HEAT INSULATOR 35 69 1 2 SWIVEL MOUNT 60 302 MOUNTING WITH HEAT INSULATING NIPPLE 1 2 NIP...

Страница 47: ...1 15 29 2 0 5 12 7 L 1 2 14 NPT 13 16 HEX 20 6 15 16 HEX 23 8 L LENGTH AS SPECIFIED 12 18 24 304 8 457 2 609 6 69ND1 FLAME ROD 2 1 2 63 5 WHEN ASSEMBLED 1 1 4 DIA 31 8 HEAT INSULATOR 1 2 14 TAPERED P...

Страница 48: ...is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND...

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