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SAFETY 

TERMINATOR-1000

 

Rev. 000 

20/12/04 

12/35

 

 

3.6    SAFETY SYSTEMS 
 

La macchina è dotata dei seguenti sistema di sicurezza. 
 
The machine is equipped with the following safety systems: 
 

¾

 

Socket 

(picture 4.5), the same socket used for the battery charger. In case of emergency, this 

socket must be taken away from the plug by means of its handle. 

The operator must be trained about safety rules. Do never restore this safety system before the 
problem has been sorted out. If it is necessary ask for the technician help. 

 

¾

 

Emergency button:

 the machine is equipped with an emergency button under the driver’s seat. If 

the operator is not aboard, the machine does not start. Moreover, the machine stops automatically if 
the operator forgets to switch the machine off. In this way the operator must seats again on the 
machine, switch the machine off, wait for a few seconds and start the machine again.

 

 

¾

 

Float: 

inside

 

the recovery tank there is a floater that stops the suction of the machine if the tank is 

too full. To start the machine again the operator has to empty the recovery tank (see § 

4.5.7

.water 

discharge).

 

 

¾

 

Solenoid valve (optional):

 The machine is equipped with a solenoid valve which avoids the water 

leak till the starting of the brushes.

 

 

¾

 

Float timer (optional):

 The machine is equipped with a timer on the dirty water float which avoids, in 

case of water’s fluctuation inside the recovery tank, the ignition and the stop of the vacuum motor. 

 

 

3. 7     

  SAFETY DIAGNOSTIC SIGNALING 

 

The electronic card is equipped with a particular system which shows the machine errors through quick 
flashings on the battery charger display placed on the dashboard. 
The number of switched on LEDs represents one of the errors listed below: 
 

n.° 
flash 

Description Solution 

The gear command is already active on ignition: the ignition key has been 

activated when the gear command was already plugged in. 

It is required to release the gear command in 

order to eliminate the flashing signals. Should 

this not happen, it may be necessary to reset the 

acceleration system. 

Battery too unloaded or subject to tension caused by a short circuit on the 
power. Indicates that the tension of the system is lower than the minimum 

level required for a proper functioning.  

Verify that the battery is not too unloaded and if 

necessary reload the battery. Alternatively verify 

whether any electrical connections are loosened. 

If this doesn’t solve the problem, it may be 

necessary to replace the system. 

Not used 

 

Motor not connected or wrong contact on the motor circuit. This may happen 

when the motor brushes do not correctly lie on the rotor or when cables are 

loosened. 

Verify the connections, the functionalities and the 
integrity of the motor. 

Internal fault of the regulator or earth on the motor. 

There could be a negative dispersion on the 

motor circuit; alternatively, verify the regulator. 

Potentiometer failure 

Check if one or more wires to the potentiometer 

are disconnected 

Temperature of the power circuit is too high; this happens when the 

temperature of the mosfet is higher than 75°C +/- 5°C, i.e. when the machine 
has worked in overload conditions, e.g. on too steep slopes for too long, or in 

working temperature higher than 40°C. This may also happen in case of 

damage of the winding of the motor, which may lead to unusual absorption of 

current. 

Wait until the temperature has cooled down. 

Motor is already working on start. Indicates that the machine is being starter 

when it is (or its motor) is already working. 

Stop the machine and thereafter do it again 

Software fault of the microcontroller or hardware problem. This may happen 

in case of faults to the circuits, which measure the current and the loads. 

Try to stop and then restart the machine. If the 

fault appears again it is required to verify the 

regulator. 

 
 

Содержание TERMINATOR-1000

Страница 1: ...ING O FIORENTINI S R L INDUSTRIAL CLEANING MACHINES SCRUBBER MACHINE MOD TERMINATOR 1000 USER MANUAL ...

Страница 2: ...nt 4 7 4 Rudder bar functioning 4 7 5 Detergent control 4 7 6 Squeegee adjustment 4 5 7 Water discharge 4 5 8 Cleaning width adjustment 4 5 9 Brushes replacement 4 5 10 Squeegee blades replacement Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI s S r l production covers manufacture and marketing of industrial ...

Страница 3: ... filling up 5 2 3 Charge limits 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical features 5 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electric equipment control 5 5 Tests to be carried out 5 6 Maintenance register 6 SERVICE 6 1 Service addresses 6 2 Claim report ...

Страница 4: ...d in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking o...

Страница 5: ...O BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by Serial number you get it from the silver label sticked on the machine 2 1 Code a...

Страница 6: ...ORENTINI Tipo N serie Anno di costruzione 2006 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE DIRETTIVA SULLA RESTRIZIONE DI SOSTANZE PERICOLOSE 2002 95 CE DIRETTIVA SULL ESPOSIZIONE DEI LAVORATORI ALLE VIBRAZIONI 2002 44 CE Ing O Fiorentini...

Страница 7: ...t the brushes ignition OPTIONAL When the washing brushes standstill they are non more in contact with the ground In this way the bristles will not be damaged while the brushes are not working The vacuum motor turns on when the suction squeegee goes down and it stops automatically at the rise of the squeegee The sweeping unit OPTIONAL assembled in the centre with the front washing plate must pick u...

Страница 8: ...rainage Series of batteries placed in the recovery tank room Main rotating brush Right rotating brush Left rotating brush Squeegee Water recovery system Sweeping system OPTIONAL Back transaxle Front idle wheel steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high qu...

Страница 9: ...ION Transaxel posteriore MOTORE TRAZIONE TRACTION MOTOR MOTEUR DE TRACTION 36V 1500W 53 ALIMENTAZIONE VOLTAGE ALIMENTATION BATTERIE 36V 360Ah SOLLEVAMENTO GRUPPO SPAZZANTE SWEEPING BRUSH LIFT SOULEVEMENT GROUPE DE BALAYAGE MECCANICO SOLLEVAMENTO SPAZZOLE LAVANTI SCRUBBING BRUSH LIFT SOULEVEMENT BROSSES DE LAVAGE ELETTRICO SOLLEVAMENTO SQUEEGEE SQUEEGEE LIFT SOULEVEMENT SUCEUR ELETTRICO FRENI SERVI...

Страница 10: ... cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s a...

Страница 11: ...while the machine is working It is important to check periodically safety and warning devices see 5 1 Main brush of sweeping system protection OPTIONAL The machine TERMINATOR 1000 is equipped with a rotating main nylon brush of the sweeping system The machine cannot reach dangerous areas thanks to fixed steel protections set up on the brush These cases can be only willingly removed Emergency seat ...

Страница 12: ...ion key has been activated when the gear command was already plugged in It is required to release the gear command in order to eliminate the flashing signals Should this not happen it may be necessary to reset the acceleration system 2 Battery too unloaded or subject to tension caused by a short circuit on the power Indicates that the tension of the system is lower than the minimum level required ...

Страница 13: ...on the recovery tank prevent dangers to the operator see 3 7 SQUASHING AND SHEARING This kind of danger can occur while the operator is regulating the steering wheel by means of the pedal The operator must only use his her legs during the regulation of the steering column Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column see 3 7 TURNOVER This...

Страница 14: ...ely forbidden to remove or temper danger signals What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections What is it This signal forbids to remove the protection of pieces in movement What to do During the installation or the main...

Страница 15: ...ger it can be provoked by the recovery tank overturn What to do During the batteries water filling pay attention to the recovery tank casual fall What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread What to do During the batteries recharge please place the machine under a suction chimney or in a ventilated area and keep it away from heat and corrosive ...

Страница 16: ...y means of straps The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI The machine must be handled with proper devices as stated ...

Страница 17: ...er to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C t 45 C 4 3 HOW TO UNPACK THE MACHINE Cut the straps paying attention to the back spring Remove the staples that join the paperboard and the pallet If the package is mad of plywood please remove the staples from each side Cut the straps that fix the machine Lay the machine on the floor...

Страница 18: ... distilled water after having recharged the batteries Clean the surfaces for the connections The operator can easily lift the batteries up by means of handles 4 5 2 BATTERY CHARGER INSTALLATION Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and...

Страница 19: ... picture Picture 4 6 shows the dashboard of the machine and the switches function is explained in the scheme in the following page PICTURE N 4 6 1 LIGHT SWITCH 2 SWITCH MAIN SWEEPING BRUSH OPTIONAL 3 SWITCH FOR SQUEEGEE UP DOWN AND VACUUM MOTOR 4 SWITCH FOR STARTING AND UP DOWN BRUSH WASHING PLATE 5 SWITCH FOR FORWARD AND REVERSE GEAR 6 SOLUTION ADJUSTING LEVER 7 BATTERIES INDICATOR 8 HANDLE ADJUS...

Страница 20: ...0 35 SYMBOLS ON THE DASHBOARD 0 OFF 1 ON Main switch Claxon Forward gear Reverse gear Washing brushes On Washing brushes Off Battery charger indicator Horn ON Suction On OFF Suction Off Key switch Steering column lever Main brush On OPTIONAL Main brush Off OPTIONAL ...

Страница 21: ...tivate the brushes press the solution solenoid valve switch leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open Before any operation make sure that all protections are well fixed 4 7 1 PREPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator m...

Страница 22: ...o slow and stop the machine If the operator wants to set the service brake on he she has to press the service brake pedal If he she wants to release the service brake he she has to press both the brake pedal and the release pedal and press the release knob Steering lever see detail 5 picture 4 9 It has to adjust the angle of the steering To adjust the steering lift up the lever and draw the steeri...

Страница 23: ... pins The operator has to unloose the screw at the bottom of the pin by means of the spanner delivered with the machine Afterwards the operator has to tighten this screw again see detail 1 in picture 4 10 Make sure that the two wheels of the squeegee are well regulated in order to keeps both its blades parallel to the floor 4 7 7 WATER DISCHARGE This scrubber machine is equipped with two pipes for...

Страница 24: ...wing the three knobs Remove the brushes turning them until you can see the pins pull the pins and remove the brushes see detail 1 in picture 4 17 Set the new brush up place it under the hexagonal support and press it up see detail 2 in picture 4 18 After having replaced the brushes the operator has to set the cases and the split pin up again Before starting the machine again please make sure that ...

Страница 25: ... screws details 1 e 2 picture 01 and the brush Open the protection door detail 3 picture 01 Unthread the brush and replace it Now proceed with the inverse operations WASTE CONTAINER S CLEANING Follow these instructions for cleaning the waste container Remove the ignition key from the dashboard in order to avoid the accidental start of the machine Remove the protection carter on the right side of t...

Страница 26: ... on the right side of the machine Remove the protection plate detail 1 picture 03 Unthread the brushes and replace them detail 2 picture 03 Now proceed with the inverse operations WASTE S CONTAINER CLEANING CYLINDRICAL GROUP Follow these instructions for cleaning the waste container Remove the ignition key from the dashboard in order to avoid the accidental start of the machine Remove the protecti...

Страница 27: ...t dry picture 4 19 Please follow these instructions to replace the squeegee blades Remove the squeegee from the machine and lay it on a table Remove the knobs see detail 4 unloose the steel strip and the two side wing nuts detail 2 picture 4 19 Do now the opposite operation set the new blades up and regulate the squeegee Follow the same instructions to replace the front blade PICTURE N 4 19 4 5 ...

Страница 28: ...es of the squeegee Check the water battery level Every 15 days Check the filter of the clean water tank Every month Check and regulate the breaking system Every 3 months Check the connection of the battery cables Every 6 months Check the brushes of each motor Every year Check up Check the safety devices Check the electric system Every year 5 2 BATTERIES MAINTENANCE The operator has to check the ba...

Страница 29: ...he highest suggested temperature is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY OR INACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to Charge the batteries once a month with a final stream intensity until gas is s...

Страница 30: ...if it is necessary To maintain the suction motor please follow the instructions below Take the ignition key off the dashboard disconnect the plug Remove the steel plate that fixes the suction motor and the motor itself see detail 4 in picture 5 11 Unscrew the fixing knobs see detail 3 picture 5 11 and unthread the motor see detail 2 picture 5 11 Remove the sponge filter under the motor wash it and...

Страница 31: ...out HOW OFTEN OPERATOR INSPECTION Safety devices Every 2 years Trained technician Electric system Every 2 years FIORENTINI technician Braking system Every 3 months Trained technician Complete check up Every 5 years FIORENTINI technician MAINTENANCE Recovery tank cleaning Every day Operator Clean water tank Every month Operator Suction motor filter Every day Operator Suction pipes cleaning Every we...

Страница 32: ...MAINTENANCE TERMINATOR 1000 Rev 000 20 12 04 32 35 5 6 MAINTENANCE REGISTER DATE OPERATOR INTERVENTION SIGNATURE ...

Страница 33: ... kind of information or request Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI technician please inform us about the problem in order to sort it out with the right material ...

Страница 34: ...ator s name Role Date Signature Machine description Machine Model Purchase date S N Warranty YES NO Work hours Where does the machine normally work Fault Code of the defected component Description Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion ...

Страница 35: ...Date de spedition ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carrà 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Distributed by ...

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