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4

CLEAN ENVIRONMENT

Remove all flammable materials away from

the work environment.

SERIOUS DANGER ! 1

NEVER weld in confined spaces (e.g. in a con-

tainer vehicle, a cistern or a storeroom etc.) where toxic, inflamma-

ble or explosive materials are, or have been, located or stored.

Cisterns, in particular, may still contain toxic, flammable or explosi-

ve gases and vapours years after they have been emptied.

SERIOUS DANGER! 3

NEVER use the Welder to melt frozen water

pipes.

SERIOUS DANGER ! 2

NEVER weld a cistern that contains (or has stored)

toxic, inflammable or explosive materials.  They could

still contain toxic, flammable or explosive gases and vapours years

after they have been emptied. If you are obliged to weld a cistern,

ALWAYS passivate it by filling it with sand or a similar inert sub-

stance before starting any work.

WELDING ENVIRONMENT VENTILATION

Ventilate the welding environment carefully. Maintain

sufficient air-flow to avoid toxic or explosive gas accumulation.

Welding processes on certain kinds or combinations of metals can

generate toxic fumes. In the event of this happening, use air-sup-

ply respirators.  BEFORE welding, read and understand the wel-

ding alloy safety provisions.

GAS TYPES

These welders use only inert (non-flammable) gases for welding

arc protection. It is important that the appropriate type of gas is

chosen for the type of welding being performed.

UNIDENTIFIED GAS CYLINDERS

NEVER use unidentified gas cylinders.

PRESSURE REGULATOR 1

NEVER connect the cylinder directly to the Welder.

Always use a pressure regulator.

PRESSURE REGULATOR 2

Check the regulator is performing its function properly.

Read the regulator instructions carefully. 

PRESSURE REGULATOR 3

Never lubricate any part of the regulator. 

PRESSURE REGULATOR 4

All regulators are designed for a specific type of gas.

Check the regulator is appropriate for the protective

gas to be used.

VENTILATION

VENTILATION

Together with the previous instructions, the following pre-
cautions should be strictly observed 

PROTECTIVE WELDING GASES

PROTECTIVE WELDING GASES

Together with the previous instructions, the following

precautions should be strictly observed when welding

with protective gases  

WALL AND FLOOR PROTECTION

The walls and flooring surrounding the welding

environment must be shielded using non-flammable materials. This

not only reduces the risk of fire but also avoids damage to the wal-

ls and floors during welding processes.

EXTINGUISHER

Place an approved and appropriately-sized fire extinguisher in

the work environment.

Check its working order regularly (carry out scheduled inspections)

and ensure that all parties involved know how to use one.

DAMAGED GAS CYLINDERS

NEVER use damaged or faulty cylinders.

CYLINDER RELOCATION

NEVER lift a gas cylinder by holding the regulator. 

GAS CYLINDERS

Do not expose gas cylinders to excessive heat sour-

ces, sparks, hot slag or flames.

GAS HOSE 1

Check the gas hose is not damaged.

GAS HOSE 2

Always keep the gas hose well away from the work

area.

ELECTRIC SHOCK

Together with the previous instructions, the following pre-
cautions should be strictly observed to reduce the risk of
electric shock 

ELECTRIC SHOCK INJURY

DO NOT touch a person suffering from electric shock if

he/she is still in contact with the cables. Switch the mains power
source off immediately THEN provide assistance.

CABLE CONTACT

Do not tamper with power cables if the mains power is still

switched on. Do not touch the welding circuitry. Welding cir-

cuitry is usually low voltage, however, as a precaution, do not tou-

ch the welder electrodes. 

CABLE AND PLUG PRECAUTIONS

Check the power supply cable, plug and wall-socket regularly.

This is particularly important if the equipment is relocated often.

REPAIRS

Never attempt to repair the Welder yourself. The result would
not only cause warranty cancellation but also high danger risks.

MAINTENANCE PRECAUTIONS

Always check that the electric power supply has been discon-

nected before performing any of the maintenance opera-

tions listed in this manual ( e.g. before replacing any of the fol-

lowing:  worn electrodes, welding wires, the wire feeder etc.) 

Never point the welding gun or the electrode towards yourself

or others.

Check no power supply cables, telephone cables or other

electrical items (e.g. computer cables, control lines etc.) are

in the vicinity of the Welder.

Check there are no telephones, televisions, computers or other

transmission devices close to the Welder.

ELECTROMAGNETIC COMPATIBILITY

Make sure that people with pace-makers are not in the imme-

diate vicinity of the Welder.
Do not use the Welder in hospitals or medical environments

(including veterinary surgeries). Make especially sure there

is no electrical medical equipment being used close to whe-

re welding is being done.

Should the Welder interfere with other apparatus, take the fol-

lowing precautionary measures:

1. 

Check the Welder’s side panels are securely fastened.

2.

Shorten the power supply cables.

Place EMC filters between the Welder and the power source. (Con-

tact Fimer Technical Dept. in this respect ) 

EMC compatibility : CISPR 11, Group 1, Class A.

2

Содержание TM 215

Страница 1: ...Instructionsmanual TM215 ...

Страница 2: ...inali Original instructions Übersetzung der Originalbetriebsanleitung Notice originale Manual original 20050 RONCO BRIANTINO MB Italy Via Brigatti 59 Tel 39 039 6079326 Fax 39 039 6079334 www fimer com info fimer com ...

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Страница 4: ...1 6 5 A 2 2 2 5 V 1 4 0 A 2 5 6 V 1 2 0 A 2 4 9 V 3 1 1 V 1 7 2 V 2 0 5 V 1 3 0 A ...

Страница 5: ...n realizado con una temperatura de 40 ºC FUNCIÓN FUERZA ARC Y ANTISTICKING DIÁMETROS DE LOS ELECTRODOS UTILIZABLES ITALIANO ENGLISH DEUTSCH FRANÇAIS ESPAÑOL ALTRI DATI TECNICI ALTRI DATI TECNICI ADDITIONAL TECHNICAL INFORMATION ADDITIONAL TECHNICAL INFORMATION WEITERE TECHNISCHE DATEN WEITERE TECHNISCHE DATEN AUTRES DONNEES TECHNIQUES AUTRES DONNEES TECHNIQUES OTROS DATOS TÉCNICOS OTROS DATOS TÉCN...

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Страница 7: ...NFORMATION pag 5 2 DESCRIPTION OF WELDER pag 6 3 WELDING METHODS pag 8 3 1 MIG MAG WELDING pag 8 3 1 1 MANUAL MIG WELDING pag 8 3 1 2 SYNERGIC SHORT ARC MIG WELDING pag 8 3 1 3 SYNERGIC PULSED MIG WELDING pag 9 3 2 MMA WELDING pag 9 4 CONNECTION TO POWER SUPPLY pag 9 5 OUTPUT CONNECTIONS pag 10 5 1 MIG WELDING CONNECTIONS with shielding gas and standard torch pag 10 5 2 MIG WELDING CONNECTIONS gas...

Страница 8: ... within the operator s reach at all times Fires and explosions can seriously injure or cause dama ge Read understand and observe all safety warnings to reduce the risk of death or injury from fire or explo sion Pay particular attention to the fact that even bystanders should be aware of and understand the dangers existing in the welding area Remember that welding by nature produces sparks hot spat...

Страница 9: ...ver use damaged cables This applies to both the power and the welding cables DAMAGED CABLES Never remove the unit side panels If the side panels can be opened always checked they are closed tightly before starting any work HIGH VOLTAGE PROTECTION HIGH VOLTAGE PROTECTION Together with the previous instructions the following pre cautions should be strictly observed FIRE PREVENTION FIRE PREVENTION To...

Страница 10: ...ace an approved and appropriately sized fire extinguisher in the work environment Check its working order regularly carry out scheduled inspections and ensure that all parties involved know how to use one DAMAGED GAS CYLINDERS NEVER use damaged or faulty cylinders CYLINDER RELOCATION NEVER lift a gas cylinder by holding the regulator GAS CYLINDERS Do not expose gas cylinders to excessive heat sour...

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Страница 17: ...ly of any such circumstances 8 WELDING METHODS 8 1 Manual MIG welding To select this mode turn knob 7 Fig 1 to the MIG MAN setting N B These are guidelines only and are to be con sidered applicable solely to workpieces no thicker than 4mm The settings are selected according to wire diameter location and welding gas Fig 7 Current reference values wire diameter wire speed and electronic inductance P...

Страница 18: ...lly More information in this respect will be provided in later sections A choice of Short Arc Fig 1 LED 6 off or Pulsed Fig 1 LED 6 on synergic MIG welding is avail able Press the Pulse button Fig 1 12 lightly to switch mode To select this mode turn knob 7 Fig 1 to one of the SYNERGIC settings Proceed as follows for synergic MIG welding 1 Select one of the following programmes according to the typ...

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Страница 20: ...nteeing fast safe arc generation Antisticking Decreases the welding cur rent up to minimum when the operator makes a mistake causing the electrode to stick to the workpiece The electrode can be removed from its clamp without causing damaging sparks 8 3 3 MMA Welding Fig 8 Welding current at the electrode diameter Proceed as follows for MMA welding 1 Using knob 10 Fig 1 select the welding current a...

Страница 21: ...e button again The cur rent value will be displayed Button 13 Fig 1 Wire Load increases the speed Button 11 Fig 1 ON OFF Spool decreases the speed Button 12 Fig 1 MIG Pulse con firms the selection and the programme returns to the initial P CV position To change settings controlling how the measur ment units are expressed press button 13 Fig 1 Wire Load until P PU is displayed Buttons 13 and 11 alt...

Страница 22: ... nozzle 1 Clean away build up 2 Incorrect torch angle 2 The air gap between the torch and the workpiece must be 5 10 mm Ensure 60 torch angle 3 Gas shortage 3 Increase gas flow 4 Damp workpieces 4 Dry workpieces with hot air gun or such like 5 Welding Arc too long 5 Shorten the arc Hot cracks 1 Damp workpieces 1 Clean 2 Welding with very high heat supply 2 Decrease the welding current 3 Impure wel...

Страница 23: ...17 12 BLOCK DIAGRAM 1 Input Switch 2 Control and power card 3 Solenoid Valve 4 Wire feeder motor 5 FAN 6 Display panel 7 Current sensor installed on block 2 ...

Страница 24: ... NOTE ...

Страница 25: ... NOTE ...

Страница 26: ... NOTE ...

Страница 27: ...EG über Elektro und Elektronik Altgeräte und Umset zung in nationales Recht müssen verbrauchte Elektrowerkzeuge getrennt gesammelt und einer umweltgerechten Wiederverwertung zugeführt werden No tirar nuncalos aparatos eléctricos junto con los residuos en general De conformidad a la Directiva Europea 2002 96 EC relativa a los Residuos de Equipos Eléc tricos o Electrònicos RAEE y al acuerdo de la le...

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