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FG Wilson Generating Set, Руководство по установке

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FOREWORD

This installation manual will guide you to the factors to be considered in the
installation of your diesel generator system.  It discusses  location and mounting
of the generating set; size of room; ventilation and air flow; engine cooling water
supply or radiator location; exhaust outlet; fuel tank and fuel transfer system.

By following the suggestions in this installation manual, you will be able to plan
an economical, efficient generating set installation with operating characteristics
suitable to each particular application.

You can make you work easier by enlisting the aid of an FG Wilson Distributor
when planning your generating set installation.  Getting his advice early may save
cost and avoid problems.  He knows engines, electrical equipment, local laws and
insurance regulations.  With his help, you can be sure your generating set
installation will fulfil your needs without unnecessary cost.

Содержание Generating Set

Страница 1: ...GENERATING SET INSTALLATION MANUAL...

Страница 2: ...stions in this installation manual you will be able to plan an economical efficient generating set installation with operating characteristics suitable to each particular application You can make you...

Страница 3: ...ersions for Measurements of Water Table 8 Barometric Pressures and Boiling Points of Water at Various Altitudes Table 9 Conversions of Units of Flow Table 10 Conversions of Units of Pressure and Head...

Страница 4: ...r alternator lifting lugs For lifting the generating set lift points are provided on the baseframe Shackles and chains of suitable length and lifting capacity must be used and a spreader bar is requir...

Страница 5: ...bration isolation between the baseframe and floor Other effects of engine vibration can be minimised by providing flexible connections between the engine and fuel lines exhaust system radiator air dis...

Страница 6: ...or fan helps to maintain room temperature in the desirable range In providing ventilation the objective is to maintain the room air at a comfortable temperature that is cool enough for efficient opera...

Страница 7: ...on an exit ventilator opening should be located on the opposite outside wall to exhaust warm air See Figure 5 3 Both the inlet and exit ventilators should have louvres for weather protection These may...

Страница 8: ...length of pipe within the room the type of insulation used and whether the silencer is located within the room or outside It it usual to insulate the exhaust piping and silencer so that heat radiatio...

Страница 9: ...a flue with a furnace or other equipment since there is danger that back pressure caused by one will adversely affect operation of the others Such multiple use of a flue should be attempted only if it...

Страница 10: ...tion materials to protect personnel and to reduce room temperature A sufficient layer of suitable insulating material surrounding the piping and silencer and retained by a stainless steel or aluminium...

Страница 11: ...length of straight pipe for each elbow and adding it to the total length of pipe For elbows and flexible sections the equivalent length of straight pipe is calculated as follows 45 Elbow Length ft 0 7...

Страница 12: ...ing the choice of these two configurations provides flexibility of installation such as horizontal or vertical above engine on outside wall etc The side inlet type permits 90 change of direction witho...

Страница 13: ...the oil cooler if one is fitted and through passages in the engine block and head Hot coolant emerging from the engine is cooled and recirculated through the engine Cooling devices are commonly coolan...

Страница 14: ...the generating set Air requirements for cooling a particular FG Wilson generator are given in the specification sheet The radiator cooling air must be relatively clean to avoid clogging the radiator c...

Страница 15: ...high static head of the remote radiator coolant The engine pump circulates engine coolant through the engine and the element of the heat exchanger A separate pump circulates radiator coolant between t...

Страница 16: ...lly followed 10 FUEL SUPPLY A dependable fuel supply system must assure instant availability of fuel to facilitate starting and to keep the engine operating This requires at a minimum a small day tank...

Страница 17: ...re extended vent to prevent overflow through the vent sealed fuel level gauges on the basetank and no manual fill facility All other connections on top of the tank must be sealed to prevent leakage Fu...

Страница 18: ...el System 4 is not compatible with the polyethylene fuel tanks standard on smalle generator sets The optional metal tank is required A 2001 Series control system or above is required Distance A on Fig...

Страница 19: ...n refills Particularly with standby generators the availability of fuel delivery service will determine the number of operating hours that must be provided for Don t depend on quick service the very d...

Страница 20: ...s must undergo major modifications to accommodate this type of fuel For use of jet fuel please consult FG Wilson Reliable operation of diesel engines may vary from one fuel to another depending on man...

Страница 21: ...gas spark ignition engines are used in Generating Sets that are intended for continuous service For standby service however this is not recommended The natural gas supply and regulation system adds s...

Страница 22: ...2 M2 Hectare Km2 1 In2 1 0 006944 0 00064516 1 Ft2 144 1 0 0929 1 Acre 43 560 1 0 0015625 4 047 0 4047 0 004047 1 Mile2 27 878 400 640 1 2 589 998 258 99 2 5899 1 M2 1550 10 764 1 1 Hectare 107 639 2...

Страница 23: ...s Hr Meters Sec Meters Mi n Km Hr 1 Foot Sec 1 60 0 0 6818 0 3048 18 288 1 Foot Min 0 0167 1 0 1136 0 00508 1 Mile Hr 1 467 88 1 26 822 1 6093 1 Meter Sec 3 281 196 848 1 1 Meter Min 0 05468 0 03728 1...

Страница 24: ...udes Barometric Pressure Water Boiling Point Ft Inches of Mercury lb in2 Feet Water F C Sea Level 29 92 14 69 33 95 212 0 100 1000 28 86 14 16 32 60 210 1 99 2000 27 82 13 66 31 42 208 3 98 3000 26 81...

Страница 25: ...0 0013 1 in Hg 25 4 1 13 5951 1 1330 0 49115 0 03453 0 0334 3 386 1 in H2O 1 86827 0 0736 1 0 0833 0 03613 0 00254 0 0025 0 249 1 ft H2O 22 4192 0 8827 12 1 0 43352 0 030479 0 0295 2 989 1 lb in 51 7...

Страница 26: ...ctric Motor Horsepower Output HP IxVxEff x PF 746 3 xIxVxEff x PF 746 IxVxEff 746 Amperes I When Horsepower is known HPx 746 VxEff x PF HPx 746 3 xVxEff x PF HPx 746 VxEff Amperes I When Kilowatts are...

Страница 27: ...0 694 660 601 384 364 332 324 301 241 60 44 35 312 250 866 825 751 480 455 415 405 376 300 75 55 43 375 300 1040 990 903 576 546 498 487 451 361 90 66 52 438 350 1220 1155 1053 672 637 581 568 527 422...

Страница 28: ...34 lb Specific FuelConsumption lb BHP hr FuelCons US gal hr x FuelSpec Wt lb US gal BHP Specific FuelConsumption kg BHP hr Spec Fuel Cons lb BHP hr BHP Electrical Motor Horsepower Electrical Motor Hor...

Страница 29: ...n assumption that the lower the BMEP the greater the expected engine life and reliability In practice it is not a reliable indicator of engine performance for the following reasons The formula favours...

Страница 30: ...ent is the Hertz Hz equivalent to 1 cycle per second CPS FREQUENCY BAND The permissible variation from a mean value under steady state conditions FREQUENCY DRIFT Frequency drift is a gradual deviation...

Страница 31: ...ly in normal service without exceeding the allowable temperature rises RATED POWER The stated or guaranteed net electric output which is obtainable continuously from a generating set when it is functi...

Страница 32: ...rees apart A three phase system may be either 3 wire or 4 wire 3 wires and a neutral UNINTERRUPTABLE POWER SUPPLY UPS A system designed to provide power without delay or transients during any period w...

Страница 33: ...276 851 INSTALL DOC 0601 GROUP HEADQUARTERS Old Glenarm Road Larne Co Antrim BT40 1EJ Northern Ireland United Kingdom Telephone 44 028 2826 1000 Fax 44 028 2826 1111...

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