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Layout of purge air regulation for reducing air consumption 

 

Application note 

 Energy management function at adsorption dryer PDAD 

 1.10                                                      Page 9 of 17 

2.2

 

Use of a manual switch for purge regulation 

 
This is the simplest setup. When air is not used downstream from the dryer, the purge function is shut down by 
means of a manual switch. This layout is frequently used in systems which act upon the point of consumption 
(point-of-use  or  POU  systems).  For  example,  if  the  dryer  is  only  used  to  supply  suitably  dried  air  to  a  certain 
machine  or  application,  the  dryer  is  only  needed  when  the  machine  is  running  and  can  be  shut  down  either 

manually or possibly via additional contacts in the machine’s on/off switch.

  

 

It’s very important to understand that the purge function can 

only

 be shut down at times when little or no air is 

required. If this function is shut down at any other time, the drying agent cartridges may be permanently damaged 
thus resulting in the loss of drying performance, and possibly a mechanical defect as well. The cartridges may 
never be entirely saturated!  
 
The following drawing (figure 2) shows how the above mentioned components might be connected for regulation 

of  a  dryer’s  purge  function.  Please  note  that  specific  details  regarding  the  components  are  manufact

urer-

independent 

 

the manufacturer’s specifications must be complied with in any case.

 

 
 

 

 

Figure 2: 

Use of a manual switch for purge air regulation 

 

Dryer 

regulator 

Pin 2 

Pin 1 (reads out +5 V DC signal) 

Manual switch  

(installed in the field) 

Signal output 

Return signal 

* Current-free when closed 

 open to deactivate the purge function 

Current-free 

when closed * 

Содержание PDAD Series

Страница 1: ...e Energy management function at adsorption dryer PDAD Application note for use of the energy management function at adsorption dryer PDAD Explanation use and layout of purge air regulation for reducin...

Страница 2: ...used for the implementation of safety relevant functions for the protection of personnel and machinery No liability is accepted for claims for damages arising from failure or malfunctioning Otherwise...

Страница 3: ...easonably foreseeable misuse 7 2 4 Environment used in 7 2 5 User groups 7 2 Layout of purge air regulation for reducing air consumption 8 3 1 Nature of the task 8 2 2 Use of a manual switch for purge...

Страница 4: ...onents 1 2 Documentation This application note is intended to supplement existing documents to include the energy management function Catalogue documentation https www festo com cat en gb_gb data doc_...

Страница 5: ...at the interface matter between two phases Adsorption dryers draw the moisture out of the compressed air through the use of a drying agent While adsorption takes place in the first container regenera...

Страница 6: ...g instructions The software is neither provided by Festo nor is it available because the device can be damaged in the event of incorrect settings The PDAD is also equipped with an alarm connection whi...

Страница 7: ...idges may never be entirely saturated In any case checking must be conducted for continuously flawless functioning because the dryer might otherwise fail or errors might occur within the process or th...

Страница 8: ...sure drop although no air consumption is required for the application Compressor start up results in noise in some cases disagreeably at night The temperature in the room might also rise so that appli...

Страница 9: ...y important to understand that the purge function can only be shut down at times when little or no air is required If this function is shut down at any other time the drying agent cartridges may be pe...

Страница 10: ...portant to understand that the purge function can only be shut down at times when little or no air is required If this function is shut down at any other time the drying agent cartridges may be perman...

Страница 11: ...wn until the pressure switch is once again released in this example at an overpressure of 6 2 bar or 90 psi The point at which the switch is released can be adjusted in accordance with the system If i...

Страница 12: ...yer PDAD 1 10 Page 12 of 17 Figure 4 Use of a simple pressure switch for purge regulation Dryer regulator Pin 1 reads out 5 V DC signal Pressure switch installed in the field Signal output Return sign...

Страница 13: ...s example at an overpressure of 6 2 bar or 90 psi The point at which the switch is released can be adjusted in accordance with the system It s very important to understand that the purge function can...

Страница 14: ...tting i e purge air is also active at times when little or no purge air is required There s a plug inserted into the socket for the energy management function EM to this end with pre set jumper see fi...

Страница 15: ...lay contact is opened purge air is deactivated The dryer should be removed from service before conversion or integration In order to remove the device from service disconnect it from supply power and...

Страница 16: ...lay a new cable may not have a wire cross section of any greater than 1 5 sq mm recommended in order to freely fit into the DIN plug insert should have an outside diameter of no more than 6 mm Larger...

Страница 17: ...ections and testing before commissioning All cables must be secured in an appropriate manner The device must be removed from service before conducting any maintenance or repair work Operators and othe...

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