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Layout of purge air regulation for reducing air consumption 

Application Note 

 Energy management function at adsorption dryer PDAD 

 1.10 

 

                             Page 8 of 17 

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Layout of purge air regulation for reducing air consumption 

3.1 

Nature of the task 

 
Regenerative dryers have to eject a portion of the process air in order to remove the moisture which accumulates 
inside  them.  During  times  when  only  small  amounts  of  air  are  required,  this  loss  is  unnecessary  and  thus 

undesirable. In many cases the compressor runs nearly uninterruptedly in order to compensate for the dryer’s 

purge air loss.  
 

Example:

 The compressor for central compressed air preparation is started up again and again due to the purge 

air  function  and  the  associated  pressure  drop,  although  no  air  consumption  is  required  for  the  application. 
Compressor start-up results in noise 

 in some cases disagreeably at night. The temperature in the room might 

also rise, so that applications with low pressure dew points may be influenced.  
 
The  adsorption  dryer  PDAD  is  equipped  with  an  energy  management  function  by  means  of  which  the  purge 

function can be shut down during times when little or no air is required. The dryer’s regulator is equipped with a 
set of easily accessible contacts with which the solenoid valves (which regulate the dryer’s purge function) can be 

shut down, thus resulting in zero air loss at via dryer. 
 
In order to makes use of this function, the operator must provide a switching system with acceptable logic which 
informs  the dryer  when little or no air is required. Several examples of frequently  used switching systems are 
provided in the following pages (with varying complexity). 
 

 

 

Содержание PDAD Series

Страница 1: ...e Energy management function at adsorption dryer PDAD Application note for use of the energy management function at adsorption dryer PDAD Explanation use and layout of purge air regulation for reducin...

Страница 2: ...used for the implementation of safety relevant functions for the protection of personnel and machinery No liability is accepted for claims for damages arising from failure or malfunctioning Otherwise...

Страница 3: ...easonably foreseeable misuse 7 2 4 Environment used in 7 2 5 User groups 7 2 Layout of purge air regulation for reducing air consumption 8 3 1 Nature of the task 8 2 2 Use of a manual switch for purge...

Страница 4: ...onents 1 2 Documentation This application note is intended to supplement existing documents to include the energy management function Catalogue documentation https www festo com cat en gb_gb data doc_...

Страница 5: ...at the interface matter between two phases Adsorption dryers draw the moisture out of the compressed air through the use of a drying agent While adsorption takes place in the first container regenera...

Страница 6: ...g instructions The software is neither provided by Festo nor is it available because the device can be damaged in the event of incorrect settings The PDAD is also equipped with an alarm connection whi...

Страница 7: ...idges may never be entirely saturated In any case checking must be conducted for continuously flawless functioning because the dryer might otherwise fail or errors might occur within the process or th...

Страница 8: ...sure drop although no air consumption is required for the application Compressor start up results in noise in some cases disagreeably at night The temperature in the room might also rise so that appli...

Страница 9: ...y important to understand that the purge function can only be shut down at times when little or no air is required If this function is shut down at any other time the drying agent cartridges may be pe...

Страница 10: ...portant to understand that the purge function can only be shut down at times when little or no air is required If this function is shut down at any other time the drying agent cartridges may be perman...

Страница 11: ...wn until the pressure switch is once again released in this example at an overpressure of 6 2 bar or 90 psi The point at which the switch is released can be adjusted in accordance with the system If i...

Страница 12: ...yer PDAD 1 10 Page 12 of 17 Figure 4 Use of a simple pressure switch for purge regulation Dryer regulator Pin 1 reads out 5 V DC signal Pressure switch installed in the field Signal output Return sign...

Страница 13: ...s example at an overpressure of 6 2 bar or 90 psi The point at which the switch is released can be adjusted in accordance with the system It s very important to understand that the purge function can...

Страница 14: ...tting i e purge air is also active at times when little or no purge air is required There s a plug inserted into the socket for the energy management function EM to this end with pre set jumper see fi...

Страница 15: ...lay contact is opened purge air is deactivated The dryer should be removed from service before conversion or integration In order to remove the device from service disconnect it from supply power and...

Страница 16: ...lay a new cable may not have a wire cross section of any greater than 1 5 sq mm recommended in order to freely fit into the DIN plug insert should have an outside diameter of no more than 6 mm Larger...

Страница 17: ...ections and testing before commissioning All cables must be secured in an appropriate manner The device must be removed from service before conducting any maintenance or repair work Operators and othe...

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