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1.      Installation

1−13

Festo  P.BE−CP−SD8−...−EN    en  0503b

Preparing  the  load  voltage  connection

When  you  have  selected  suitable  cables,  connect  them  as
follows:

1. Loosen  the  centre  knurled  nut  to  open  the  socket.

1

Cable

2

Housing

3

Connecting  part

4

Strain  relief

1

2

3

4

Fig.1/7: Preparing  the  load  voltage  connection

2. Open  the  strain  relief  on  the  rear  of  the  housing.  Then

pass  the  cable  through  as  described  below.

3. Remove  5  mm  of  the  insulation  from  the  cable  and  fit  end

sleeves  to  the  wire  strands.

4. Connect  the  ends  of  the  conductors.

5. Replace  the  connecting  part  on  the  housing  of  the  socket.

Pull  the  cable  back  so  that  it  is  not  looped  inside  the
housing.

6. Tighten  the  strain  relief.

Содержание Compact Performance CPV Series

Страница 1: ...Manual Electronics CPV valve terminal with direct link for the SDS Smart Dis tributed System Type CPV GE SD 8 Manual 192206 en 0503b Compact Performance...

Страница 2: ......

Страница 3: ...E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2000 Internet http www festo com E mail service_international festo com The copying distribution and utilization of this document as well a...

Страница 4: ...Contents and general safety instructions II Festo P BE CP SD8 EN en 0503b...

Страница 5: ...etting the station number with manual mode 1 9 1 2 6 Setting the baud rate with manual mode 1 10 1 3 Connecting the CPV valve terminal 1 11 1 3 1 Connecting cable 1 11 1 3 2 Preparing the connecting c...

Страница 6: ...atus 3 4 3 2 2 Error diagnosis 3 5 3 2 3 Valves 3 6 3 3 Testing the valves 3 7 3 3 1 Preparing the self test 3 8 3 3 2 Selecting the test routine 3 9 3 4 Error treatment 3 11 3 4 1 Reaction to faults...

Страница 7: ...ition without unauthorized modifications The specified maximum values for pressures temperatures electrical data torques etc must be observed when addi tional commercially available components such as...

Страница 8: ...is directed exclusively at technicians who are trained in control and automation technology and who have experience in installing commissioning and diagnosing pro grammable logic controllers PLC and f...

Страница 9: ...ion 06 99 of the CPV valve terminals with direct link for the Smart Distributed System This manual contains specific information on the installation commissioning programming and diagnosis of the CPV...

Страница 10: ...of danger instructions Warning This means that serious injury to persons or damage to property can occur if these instructions are not observed Caution This means that injury to persons or damage to...

Страница 11: ...dations tips and references to other sources of information Accessories Details about necessary or useful accessories for the Festo product Environment Information on the environmental friendly use of...

Страница 12: ...Contents and general safety instructions X Festo P BE CP SD8 EN en 0503b...

Страница 13: ...Installation 1 1 Festo P BE CP SD8 EN en 0503b Chapter 1...

Страница 14: ...ation number with automatic mode 1 6 1 2 4 Setting the baud rate 1 9 1 2 5 Setting the station number with manual mode 1 9 1 2 6 Setting the baud rate with manual mode 1 10 1 3 Connecting the CPV valv...

Страница 15: ...he operating voltage for the CPV valves You will thereby avoid uncontrolled movements of loose tubing undesired movements of the connected actuators undefined switching states of the electronic compon...

Страница 16: ...em 1 Operating voltage connection for CPV valves 2 Diagnostic LED 3 Field bus operat ing voltage con nection 4 Switch cover 5 Address selector switches station no 6 DIL switch mode selection baud rate...

Страница 17: ...oneywell The baud rate will be recognized automatically by the CPV valve terminal Manual mode baud rate and station number In manual mode the station number can be set with the ro tary switches on the...

Страница 18: ...art Distributed System or A suitable Smart Distributed System master Please note Do not connect the Handheld activator directly to the CPV valve terminal The power supply of a battery operated Handhel...

Страница 19: ...he Activator Wait until the following menu appears F1 Select Device F2 Data Function F3 Test F4 Bus Status Please note The bus must be activated in order to synchronize the Handheld Activator i e data...

Страница 20: ...ressing the ENTER key You can continue the search with sS 7 Now enter the new station number ENT Please note S The CPV valve terminal must be marked with the station number last saved In this way you...

Страница 21: ...he baud rate automatically It is not necessary therefore to set the baud rate by means of the DIL switches 1 2 5 Setting the station number with manual mode The station number is set via the address s...

Страница 22: ...cending order If necessary adapt the assignment of the station numbers to suit the ma chine structure of your system 1 2 6 Setting the baud rate with manual mode With manual mode the CPV valve termina...

Страница 23: ...Load voltage supply S Use a 2 wire cable for supplying the load voltage to the CPV valve terminal Screening is not necessary Please note S You must refer to the PLC IPC manual or the manual for your...

Страница 24: ...ed length of the cable 1 3 2 Preparing the connecting cables The connections of the field bus interface and of the load volt age are in the form of plugs Please refer to the following pages for the pi...

Страница 25: ...train relief 1 2 3 4 Fig 1 7 Preparing the load voltage connection 2 Open the strain relief on the rear of the housing Then pass the cable through as described below 3 Remove 5 mm of the insulation fr...

Страница 26: ...1 By the use of PELV circuits protection against electric shock protection against direct and indirect contact is guaranteed in accordance with IEC EN 60204 1 Electrical equipment for machines General...

Страница 27: ...nsumption of the valve supply via the load voltage connection Current consumption of all valve coils simultaneously energized1 ___ x ___ mA _______ mA 1 Current consumption depends on CPV valve type s...

Страница 28: ...P BE CPV for the values Recommendation S Include an EMERGENCY STOP function in the load voltage circuit for the CPV valves pin 2 S Check the 24 V load voltage while the system is operat ing Make sure...

Страница 29: ...left hand end plate Please note S Connect the earth ground connection of the left hand end plate with low impedance short cable with large cross sectional area to the earth potential You will thereby...

Страница 30: ...on the left hand end plate 2 The 24 V load voltage supply for the valves can be switched off separately The bus interface and the internal logic are supplied with power via the field bus connec tion...

Страница 31: ...are basis of the bus interface is the CAN bus It is typical for this bus that the bus interface is supplied with volt age via the field bus plug Field bus socket Connection to the bus is made via a br...

Страница 32: ...er supply 3 Screening shield 4 T adapter 5 Branch line 6 Bus 7 Microprocessor 8 Valve driver 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 24 V 0 V 1...

Страница 33: ...50 100 m 0 75 m 125 kBaud 500 m 3 m 20 kBaud 1000 m 7 5 m Bus supply Avoid long distances between the bus interface logic supply and the CPV valve terminal Please note Bus slaves have different toler...

Страница 34: ...s as well as the instructions in the manual for your controller or bus interface Caution S Observe the correct polarity when connecting the field bus interface and the power supply for the bus inter f...

Страница 35: ...ster with a 9 pin sub D plug PLC PC IPCPin assignment CPV valve terminal Pin assignment of field bus interface Pin Pin 1 n c 2 CAN_L Data CAN_L 3 5 3 0 V GND bus 2 3 2 9 5 4 4 n c 4 1 8 7 4 3 2 5 n c...

Страница 36: ...r 120 Ohm 0 25 Watt must be fitted Recommendation for T adapter Fit the terminating resistor to the unused output of the T adapter If a T adapter is not used the terminating resistor must be fitted in...

Страница 37: ...en 0503b Please note Crimp the wires of the resistor and of the bus cable in com mon end sleeves in order to guarantee reliable electrical contact 1 Terminating resis tor 120 Ohm 0 25 W 1 4 2 3 1 1 F...

Страница 38: ...1 Installation 1 26 Festo P BE CP SD8 EN en 0503b...

Страница 39: ...Commissioning 2 1 Festo P BE CP SD8 EN en 0503b Chapter 2...

Страница 40: ...ng 2 1 2 1 Commissioning a Smart Distributed System master 2 3 2 1 1 Summary of the Implemented object model 2 4 2 1 2 Summary of Implemented actions 2 6 2 1 3 Summary of Implemented events 2 7 2 2 Ba...

Страница 41: ...Handheld Activator to the bus S Switch on the Handheld Activator S Select the menu Select Device S Select the CPV valve terminal F1 Select Device S Accept the station number found ENT station number s...

Страница 42: ...alve terminal in accordance with the Multiple Binary Output Object profile Attribute ID Function Variable type Size Number Read write Value 0 Network data Descriptor U Byte 3 R 19 129 15 1 Baud rate U...

Страница 43: ...higher 13 Cataloglisting ASCII Undefined 6 R CPVSDS 14 Partner name ASCII Undefined 5 R FESTO 15 Component tag Name ASCII Undefined 5 RW VALVE 16 Unused 17 Unused 18 Unused 19 Output variable Boolean...

Страница 44: ...meters Request data para meter type Response data para meters Response data para meter type 0 No operation None None 1 Change address New address Device ID Partner ID Serial no U 8 U 8 U 16 U 32 None...

Страница 45: ...below shows all the implemented events of the CPV valve terminal in accordance with the Multiple Binary Out put Object profile Event ID Function Output data para meters Output data parameter type 0 Di...

Страница 46: ...respective of the number of valve solenoid coils fitted This enables the CPV valve terminal to be extended at a later date without the need to shift addresses The diagram below shows the addressing se...

Страница 47: ...bytes is shown in the diagram below 1 Byte 0 Bit 0 Bit 1 2 Byte 0 Bit 2 Bit 3 3 Byte 0 Bit 4 Bit 5 4 Byte 0 Bit 6 Bit 7 5 Byte 1 Bit 0 Bit 1 6 Byte 1 Bit 2 Bit 3 7 Byte 1 Bit 4 Bit 5 8 Byte 1 Bit 6 Bi...

Страница 48: ...2 Commissioning 2 10 Festo P BE CP SD8 EN en 0503b...

Страница 49: ...Diagnosis 3 1 Festo P BE CP SD8 EN en 0503b Chapter 3...

Страница 50: ...ibilities 3 3 3 2 Diagnosis by means of LEDs 3 4 3 2 1 Normal operating status 3 4 3 2 2 Error diagnosis 3 5 3 2 3 Valves 3 6 3 3 Testing the valves 3 7 3 3 1 Preparing the self test 3 8 3 3 2 Selecti...

Страница 51: ...llowing possibilities of diagnosis and error treatment Diagnosis by means of LEDs Green LED Status display of operating mode communication started stopped Red LED Error display Undervoltage on CPV val...

Страница 52: ...CPV valve terminal 1 Diagnostic LED two colours green red 1 Fig 3 1 Diagnostic LED of the CPV valve terminal The tables below show how the various operating states are indicated by the LEDs 3 2 1 Nor...

Страница 53: ...ounter overrun Start communication Check cables plug connections reduce bus length or baudrate ON OFF Green red Operating status normal but self test active LED flashes red green alternately Complete...

Страница 54: ...llow LED row for pilot solenoid 12 1 2 Fig 3 2 LEDs of the valve solenoid coils LED Switching position of valve solenoid coil Meaning Yellow out Basic position Logic 0 no signal Yellow alight Switchin...

Страница 55: ...l All valves are switched on off cyclically Non of the programmed lockings or conditions for further switching will be taken into account The CPV valve terminal provides the following test routines Te...

Страница 56: ...er Tighten the 4 screws in diagonally oppo site sequence The following setting elements can be found on the CPV valve terminals 1 Switch cover 2 Screw connector for switch cover 3 Address selector swi...

Страница 57: ...Setting self test 99 Setting test routine 00 01 02 6 5 2 7 8 9 0 1 3 4 6 5 2 7 8 9 0 1 3 4 6 5 2 7 8 9 0 1 3 4 6 5 2 7 8 9 0 1 3 4 Fig 3 4 Address setting for start self test After selecting the test...

Страница 58: ...n the address selector switches as follows Test routine Address to be set Parallel 0 Serial 1 Switch on all valves 2 7 Start set DIL switch 1 and 2 to ON If errors occur when the test routine is start...

Страница 59: ...s interface is still supplied with 24 V Valves are reset after 2 5 seconds Communicationfailure bus interface no longer supplied with 24 V Valves are reset immediately Please note If valves are reset...

Страница 60: ...3 Diagnosis 3 12 Festo P BE CP SD8 EN en 0503b...

Страница 61: ...Technical Appendix A 1 Festo P BE CP SD8 EN en 0503b Appendix A...

Страница 62: ...A Technical Appendix A 2 Festo P BE CP SD8 EN en 0503b Contents A 1 Technical specifications of the CPV valve terminal with direct connection for Smart Distributed System A 3 A 2 Accessories A 5...

Страница 63: ...on as per EU guideline 94 9 EG EN 50021 and EN 50281 1 1 do not disconnect when under tension II 3 G D EEx nA II T5 X 5 C Ta 50 C T 80 C IP65 year of manufacture see Ex identifi cation on the product...

Страница 64: ...value Sum of all switched on CPV solenoid valves cur rent consumption see manual CP valve terminal Pneumatics Residual ripple 4 Vpp within tolerance Electromagnetic compatibility Elektromagneticcompa...

Страница 65: ...nection Load voltage The voltage supply to the CPV valves is made via a 4 pin M12 socket with PG 7 or PG 9 screw connector Design Type Part no PG 7 straight FBSD GD7 18 497 PG 9 straight FBSD GD9 18 4...

Страница 66: ...anch line can be connected to the bus via a T adapter T tap The following T taps are suited to the bus cables named Manufacturer Type Turck RSM 2RKM 57 Woodhead SDS 3000 The Handheld Activator from Ho...

Страница 67: ...istra e 39 63067 Offenbach Woodhead Industries Inc United States United Kingdom Germany Daniel Woodhead Company 3411 Woodhead Drive Northbrook Illinois 60062 Aero Motive U K Ltd 9 Rassau Industrial Es...

Страница 68: ...A Technical Appendix A 8 Festo P BE CP SD8 EN en 0503b...

Страница 69: ...Index B 1 Festo P BE CP SD8 EN en 0503b Appendix B...

Страница 70: ...B Index B 2 Festo P BE CP SD8 EN en 0503b Contents Index B 1...

Страница 71: ...1 21 Bus supply 1 21 C Commissioning a Smart Distributed System master 2 3 Configuring the CPV valve terminal 1 4 Connecting example 1 17 field bus 1 19 Connecting the CPV valve terminal field bus cab...

Страница 72: ...1 17 Error treatment 3 11 Ex protection V F Fitting the terminating resistor 1 24 I Information on this manual VII M Manual mode setting the station number 1 9 Manual mode 1 5 setting the baud rate 1...

Страница 73: ...2 6 Summary of diagnostic possibilities 3 3 Summary of events 2 7 Summary of the implemented object model 2 4 Switch cover closing 1 6 opening 1 6 T Target group VI Technical specifications A 3 Test r...

Страница 74: ...B Index B 6 Festo P BE CP SD8 EN en 0503b...

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