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OPTIMAX HE 31 S

13

Cod. 3540F441 - 03/2007  (Rev. 01)

2.5 Electrical Connections

The unit must be installed in conformity with current national and local regulations.

Connection to the electrical Supply

The boiler must be connected to a single-phase, 230 Volt-50 Hz electric supply.

The unit’s electrical safety is only guaranteed when correctly connected to an efficient earthing 
system executed according to current safety standards. Have the efficiency and suitability of the 
earthing system checked by professionally qualified personnel. The manufacturer is not responsible 
for any damage caused by failure to earth the system. Also make sure that the electrical system 
is adequate for the maximum power absorbed by the unit, as specified on the boiler dataplate, 
in particular ensuring that the cross sectional area of the system’s cables is suitable for the power 
absorbed by the unit.

The boiler is prewired and provided with a cable and fitted with a 3 amp plug for connection to the 
electricity supply.

Water treatment

If treatment is used ferroli limited recommended only the use of Fernox or Sentinel water treatment 
products, which must be used in accordance with the manufactures instructions. for further information 
contact:

 

Fernox Manufacturing Co. LTD. 

 

Sentinel Performance Solutions Ltd

 

Cookson Electronics, Forsyth Road 

 

The Heath Business & Technical Park

 

Sheerwater, Woking, surrey, GU21 5RZ 

 

Runcorn, Cheshire WA7 4QX

 

Tel: 0870 8700362 

 

Tel: 0151 424 5351

Note 

- If the boiler is installed on an existing system any unsuitable additives must be removed by tho-

rough cleansing. All systems should be cleansed according to B.S. 7593.

Note 

- In hard water areas treatment to prevent lime scale may be necessary.

Note 

- It is important that the correct concentration of the water treatment product is maintained in 

accordance with the manufacturers instructions.

2.4 Connection to the gas system

If necessary the local Gas supplier should be consulted, at the installation planning stage, in order to 
establish the availability of an adequate supply of gas.
An existing service pipe must 

not 

be used without prior consultation with the local Gas supplier.

A gas meter can only be connected by the Local Gas supplier, or by a Local Gas suppliers Contractor.
Installation pipes should be fitted in accordance with BS6891.
Appliance inlet 

working pressure

 must be 20mbar MINIMUM, for NG and 37 mbar minimum for LPG.

Do not use pipes of a smaller size than the boiler inlet gas connection (22 mm).

The complete installation must be tested for gas soundness and purged as described in BS689. 
All pipework must be adquately supported. An isolating gas valve is provided and should be 
fitted on the boiler gas inlet. Please wait 10 minutes when lighting from cold before checking 
gas rate. Gas pressures should be checked after the boiler has operated for 10 minutes to reach 
thermal equilibrium. This appliance has no facility to check the burner pressure and the gas 
valve is sealed and should not be adjusted. A combustion test can be carried out (see page 28 
combustion analyser testing).

The isolation kit shown in Fig. 11 is supplied as standard.

Содержание OPTIMAX HE 31 S

Страница 1: ...INSTRUCTIONS FOR USE INSTALLATION AND MAINTENANCE FOR THE UNITED KINGDOM AND EIRE OPTIMAX HE 31 S wall mounted gas fired pre mix condensing system boiler cod 3540F441 04 2007 Rev 01 G C No 41 267 26...

Страница 2: ...is considered improper and therefore dan gerous Incorrect installation and use or failure to follow the instructions provided by the manufacturer absolve the manufacturer from all liability for damag...

Страница 3: ...r connections 11 2 4 Connection to the gas system 13 2 5 Electrical Connections 13 2 6 Flue system 16 2 7 Condensate outlet connection 22 3 SERVICE AND MAINTENANCE 24 3 1 Adjustments 24 3 2 System sta...

Страница 4: ...is totally room sealed from the installation room the air needed for combustion is drawn from outside The boiler also includes a modulating speed fan modulating gas valve pump expansion vessel safety...

Страница 5: ...point increasing push button 5 Display LCD 6 Reset 7 On Off push button 8 Domestic Hot Water symbol 11 Multi function indication 12 Degrees indication 13 Central Heating mode operation 14 Central Heat...

Страница 6: ...the Air purge function During the first 5 seconds the display shows the software version of the pcb Open the gas cock on the boiler and purge the air from the pipework upstream of the gas valve When...

Страница 7: ...essure bar 10 The boiler is ready to function automatically whenever the external controls are calling for heat eco comfort reset fig 7 1 4 Adjustments Heating temperature setting To set the system fl...

Страница 8: ...n must be reset manually by pressing the reset Part 6 fig 1 for 1 second Other faults F indication cause temporary shutdowns that are automatically reset as soon as the value causing the fault comes b...

Страница 9: ...NS AND REFERENCE SHOULD BE MADE TO THE CURRENT ETCI RULES FOR ELEC TRICAL INSTALLATIONS Incorrect installation can cause damage or physical injury for which the manufacturer declines any re sponsibili...

Страница 10: ...ll The wall fixing must ensure a stable and effective support for the appliance using the bracket and fixings supplied If the unit is enclosed in a cupboard or moun ted alongside there must be space f...

Страница 11: ...ovide this flow rate in most circumstances Do not use the water system pipes to earth electrical appliances Before installation carefully flush all the pipes of the heating system to remove residues o...

Страница 12: ...from the sealed system Reference should be made to BS6798 for methods of filling and making up sealed systems There must be no direct connection between the boiler s central heating system and the ma...

Страница 13: ...If the boiler is installed on an existing system any unsuitable additives must be removed by tho rough cleansing All systems should be cleansed according to B S 7593 Note In hard water areas treatmen...

Страница 14: ...of 8 mm Access to the electrical terminal block Follow the instructions given in fig 13 to access the electrical connection terminal block The layout of the terminals for the various connections is g...

Страница 15: ...and Y plan systems please see fig 15a 15b and 16a 16b OPTIMAX S Plan Wiring diagram OPTIMAX FERROLI BOILER D H W Zone Valve C H Zone Valve Auto air vent 4 3 2 1 Junction Box N E L Terminal 5 SWITCH L...

Страница 16: ...ink between terminals 5 6 Pipe layout 2 6 Flue system The unit is type C with a sealed chamber and forced draught the air inlet and flue outlet must be connected to one of the following flue systems W...

Страница 17: ...able on request to meet the various installation requirements Please refer to our flue manual or the price list Standard concentric flue installation Horizontal flue installation 1 Define the position...

Страница 18: ...1KWMA71W 2 Use the required amount of 1mtr flue extensions part number 1KWMA56U inserting them spigot down ensuring the seals are well lubricated with silicone grease not supplied and correctly locate...

Страница 19: ...loss in linear metres depending on the position of installation of the component with air intake or flue extraction vertical or horizontal Thelossiscalled equivalentlength sinceitiscompared to the lo...

Страница 20: ...scription Horizontal flue terminal Horizontal air terminal Vertical flue terminal 1 1 1 6 2 1 2 1 8 1 5 2 0 Equivalent losses in metres linear 5 2 Air Flue Vertical Horizontal Vertical Horizontal Equi...

Страница 21: ...orizontally from a terminal on the same wall Vertically from a terminal on the same wall From an opening in the car port e g door window into the dwelling Above ground roof or balcony level 300mm 300m...

Страница 22: ...ible with a vertical progression and with no constrictions Have the flue conveying the hot fumes adequately distanced or isolated from combustible mate rials Be connected to just one unit per floor fo...

Страница 23: ...s the condensate has a ph value of 4 slightly acidic Where it is not possible to terminate internally the condensate discharge pipe may be run outside see below drawing Any external run is subject to...

Страница 24: ...d a conversion kit will be required proceeding as follows 1 Remove the casing 2 Open the airtight chamber 3 Unscrew the gas coupling A on the air gas mixer 4 Replace the injector in the mixer with the...

Страница 25: ...spin the pump Ensure the flue system is correctly fitted including terminal locations Ignition Open the gas valve upstream of the boiler Purge the air from the installation pipework to the appliance S...

Страница 26: ...inal end piece and ducts must be free of obstructions and leaks The gas and water systems must be sound The burner and exchanger must be clean The electrodes must be free of scale and correctly positi...

Страница 27: ...the sealed chamber gaskets cable clamps etc In addition it is necessary to pay attention after performing all these operations to check and carry out all the phases of ignition and thermostat operatio...

Страница 28: ...de wiring Main board defective Check the PCB A03 High limit protection Flow sensor not active or correctly located Check the correct positioning and operation of the flow sensor No system circulation...

Страница 29: ...nterrupted fan connection Check the wiring and fan Fan damaged debris in fan Check the fan clean debris F34 Supply voltage under 180V Electric mains fault Check the electrical system F35 Irregular mai...

Страница 30: ...outlet Key 1 System flow 22 mm with isolation valve fitted 3 Gas inlet 22 mm with isolation valve fitted 5 System return 22 mm with isolation valve fitted c w filter 3 4 3 4 1 2 1 3 6 5 7 112 120 120...

Страница 31: ...29 Flue Collar 32 Pump 36 Automatic air vent 44 Gas valve 56 Expansion vessel 82 Ionisation electrode 145 System pressure gauge 154 Condensate outlet pipe 161 Heat exchanger 186 Return sensor 188 Ign...

Страница 32: ...4 16 Key 7 Gas inlet 10 CH flow 11 CH return 14 Pressure Relief valve 16 Premix fan assembly 32 Pump 36 Automatic air vent 44 Gas valve 56 Expansion vessel 154 Condensate outlet pipe 161 Heat exchange...

Страница 33: ...ctrical power supply Max electrical power absorbed W Electric power drawn by the circulator Speed I II III W 20 90 95 3 0 8 9 1 2 700 450 330 43 22 22 95 130 60 65 75 Output max min CH Heat input Natu...

Страница 34: ...HE 31 S 34 Cod 3540F441 03 2007 Rev 01 4 5 Diagrams Head available for the system fig 29 0 1 2 3 4 5 6 7 0 500 1 000 1 500 2 000 Q l h H m H2O A 3 1 2 Key 1 2 3 Pump selector positions A Boiler losses...

Страница 35: ...ve 62 Time clock optional 81 Spark Electrode 82 Ionisation electrode 101 Main p c b 103 Relay 104 Fuse 186 Return temperature sensor 191 Exhaust temperature sensor 202 Transformer 230V 24V 203 Supply...

Страница 36: ......

Страница 37: ...ED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE ft3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TEMPERATURE C HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts...

Страница 38: ...TS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SER...

Страница 39: ...ore calling our Customer Service Helpline Lichfield Road Branston Industrial Estate Burton Upon Trent Staffordshire DE14 3HD Tel 08707 282 885 Fax 08707 282 886 EIRE only HEATOVENT Greenhills Industri...

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