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1. All pressure controls are equipped with a screw allowing for

setting of the desired operational and hi-limit pressures.

2. Factory setting of Hi-Limit Pressure Control is 10 PSI and Operating

Pressure Control is 5 PSI, as shown in Figure 1.

3. For optimal performance, pressure controls should be kept at

the factory setting.

4. If adjustments are needed, turn adjustment screw on top

of pressure controls closewise to increase pressure, counter-
clockwise to decrease pressure, as shown in Figure 2.

Models CU360 - CU3000 are provided with one (1) auto-

matic reset operating pressure control and one (1) manual reset high limit
pressure control. Models CU4500 is provided with two (2) automatic reset
operating pressure controls and one (1) manual reset high limit pressure
control.

3.

Pressure control operation check:

Manually close the steam outlet

valve. Switch the generator on to allow for steam pressure build-up.
Pressure gauge reading will build and the operating pressure control
will shut off the generator at the pressure setting. Re-setting the oper-
ating pressure control is accomplished by manually bleeding off pres-
sure through the steam outlet valve and allowing the pressure to drop
below the desired set point.

TORQUE VALVES

Check to insure all element flange bolts, element terminals, and
contactor terminals are tightened to the following specifications.

mr

.

steam

®

C U S E R I E S

Installation, Operating & Maintenance Manual

PRE-OPERATION CHECK

Low water Cutoff (LWCO) and Feed Control Operation and Testing

1. All valves for incoming water supply are to be

fully opened. Main disconnect switch to be in
"ON" position. Generator switch to be in “ON"
position. Since generator will be empty, water
solenoid will be energized allowing the genera-
tor to fill with water until proper level is reached.
Then the contactors will energize and supply
voltage to heating elements.

2. Water level control operation: At this point the

water should be visible approximately half way
up the sight glass. Slowly open the drain valve
located at bottom of the generator. The water
level will fall allowing the low water cutoff/water
level control to energize the feed water system.
Close the drain valve for proper operation.

3.

 

Low

 

water

 

cutout

 

switch

 

performance.

 

Close

 

water

 

feed

valve. Open the drain valve completely. Maintain this condi-
tion until the water level falls within the gauge glass
enough to cause the low water cutout switch to de-ener-
gize the heating elements. All contactors will be in the de-
energized state at this time. Close the drain valve. For auto-
matic re-setting type low water cutoff switches, feed system
will return the water level to normal. For manual re-set the
reset button must be depressed to complete circuit. The
generator is now qualified for proper low water cutout and
normal liquid-level operating conditions.

For automatic blowdown, turn timer off and on

until water level is low enough to de-energize heaters.
Steambath generators are provided with one hi-limit pressure
control and at least one operating pressure control.

TORQUE VALUES

Element Flange Bolts

22 lb-ft

Element Terminals

20 lb-in

Contactor Terminals : Tighten to

torque specified on contactor.

PRESSURE CONTROLS OPERATION AND TESTING

Figure 1

Figure 2

Adjustment Screw

See page 36 for additional information and illustrations.

23

Содержание mr.steam CU Series

Страница 1: ...tors Installation Operation Maintenance Manual Models CU360 through CU4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNER...

Страница 2: ...Mechanical Digital Blowdown Timers 28 29 30 Minute Room Timer 30 31 Trouble Shooting 32 34 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 35 Element Replacement Instruct...

Страница 3: ...closed with full walls door floor and ceiling 2 It is recommended that a gasketed door be used for heat sealing and steam containment Windows sky lights and the like that are part of the steam room sh...

Страница 4: ...Steambath generator is provided with a WARNING sign This WARN ING is to be secured to the outside of the steam room on the steamroom door or adjacent to that door It s location must be such that all...

Страница 5: ...n or the like 2 Do NOTinstall steambath generator outdoors or wherev er environmental conditions may effect the safety and or performance of the generator Do NOT install steambath generator in locatio...

Страница 6: ...inches Shipping No KW Volume cu ft Size NPT Size NPT W L H Wt lbs CU360 9 400 1 4 1 20 30 38 230 CU500 12 500 1 4 1 20 30 38 230 CU750 18 750 1 4 1 20 30 38 230 CU1000 24 1000 1 4 1 20 30 38 230 CU12...

Страница 7: ...ow 1 All dimensions are approximate 2 CU360 to CU1400 have electronic liquid level controls MM150 Liquid Level Control on CU2000 and larger models only 15 7 15 7 22 0 6 6 9 4 13 5 25 0 16 4 12 6 1 9 3...

Страница 8: ...ly CU360 to CU1400 have electronic liquid level controls 2 Minimum Clear ance from Combustible Sur faces 1 above top of CU generator Front of CU generator suitable for alcove installation only Type of...

Страница 9: ...rea Clearance 36 89 18 36 103 MM150 Service Area Clearance Service Area Clearance 24 180 Max 16 Access to service areas to be supplied by customer Access door must not be less than 30 wide x 78 high R...

Страница 10: ...ce as required in accordance with Code 7 Provide unions as required to facilitate installa tion and disconnection of piping 8 Recheck all factory and field plumbing con nections for tightness WATER QU...

Страница 11: ...am ooms us ac l c be lass o othe o heat es sta t mate als used o steam oom e closu e stall each steam head 2 ches abo e the loo ocate each steamhead a a om bathe seat a ea a d a a om t a c atte s as e...

Страница 12: ...60 167 145 73 58 CU3000 72 200 174 87 70 CU4500 108 300 260 130 104 WIRING To avoid possible electric shock the steambath generator shall be suitably grounded in accordance with National Electric and...

Страница 13: ...AGES 14 15 16 FOR DIAGRAMS Installer shall use a safety switch of ade quate capacity employing suitably rated circuit breakers or fuses between main electrical power source s and the generator Locatio...

Страница 14: ...d room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System and optional automatic blowdown assembly For Models CU360A to CU750A and CU1000AF3...

Страница 15: ...00AB3 CU1000AC3 CU1250AB3 CU1250AC3 CU1400AB3 CU1400AC3 1 Larger rooms may require two or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 an...

Страница 16: ...the steam room at the location selected by the designer architect DO NOT LOCATE THE DIGITAL 1 and CU HTC SENSORS NEAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WIT...

Страница 17: ...lves and two steamheads CU2 D1 KIT CONSISTS OF Digital 1 Control factory installed on generator Digital 1 Sensor Two 3 4 Steam Solenoid Valves and 3 4 Steamhead Two Acrylic Shields one for each steamh...

Страница 18: ...ided screws and nuts For one room installation use the upper blank 2 Connect the control wires to the bottom of the terminal block above the control The terminals are coded with the wire insulation co...

Страница 19: ...will de energize to OFF When steam pressure reaches the operating pressure control setting the pres sure control will de energize the contactor s Operating pressure control is factory set at 5 psig I...

Страница 20: ...d AM PM imprints for each day The time switch is set by push ing the captive trippers to the outer ring position for the entire period that the boiler is to be turned ON i e 2 hours to each tripper on...

Страница 21: ...e closed Auto blowdown light should be OFF 3 Turn the override switch to permanent ON I On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motorized drain valve rem...

Страница 22: ...nst touch contact must be ensured by a proper mount ing When fitting the timer make sure that during normal operation it is impossible for the end user of the steam generator it was fitted in to remov...

Страница 23: ...o be fully opened Main disconnect switch to be in ON position Generator switch to be in ON position Since generator will be empty water solenoid will be energized allowing the genera tor to fill with...

Страница 24: ...switch to the OFF position and close water supply valve De energize wall mount ed safety switch Open blowdown valve s SLOWLY Pressure may still be in the generator 2 Discharge is complete when gauge g...

Страница 25: ...INTENANCE INSTRUCTIONS To establish a good preventive maintenance program we suggest that the site equipment foreman engineer or owner operator familiarize themselves with these guidelines 1 Daily blo...

Страница 26: ...d the glass outlet is pointing directly upward Verify top and bottom fit tings are threaded into the tapping the same number of turns distance A distance B 3 Remove glass packing nut friction washer d...

Страница 27: ...to keep glass clean Use diluted acids such as Hydrochloric muriatic acid when regular cleaners do not seem to work Do not use wire brushes or any other abrasive materials which could scratch the glass...

Страница 28: ...Due to the timer having one tripper for every 2 hours the boiler will need to be OFF a minimum 2 hours If less down time is needed the digital timer PN 103662 can be set to the minute SETTING TIME To...

Страница 29: ...lay the boiler is currently running and if OFF is indicated the boiler is off blowing down Once one of the programs are started the indicator will automatically turn to the ON position and when one of...

Страница 30: ...mercial Steambaths Electronic Interval Timer for MrSteam CU Commercial Steambaths Installation and Operating Manual 30 FUNCTIONALITY OF THE TIMESWITCH During the preset running time the timer energize...

Страница 31: ...After the preset running time has elapsed the timer switches the connected steam solenoid off issuing short beeps for up to 15 seconds The value 0 00 is shown on the display and the colon stops flash...

Страница 32: ...eating element Contactor chatters Defective PC board Check replace PC Board Generator floods Water feed solenoid Reverse solenoid connection installed backwards CU360 1400 Port 1 towards generator 2 t...

Страница 33: ...Substitution of components or modification of wiring systems voids warranty and can lead to dangerous oper ating conditions Pulling off the purple wire from the board should cause the water solenoid...

Страница 34: ...release pressure to zero 0 psig before resuming operation of steam bath generator STEP 8 Check to see that you have 120V at the contactor If you do not then one of your pressure controllers are trippe...

Страница 35: ...e control voltage ON and turn the boiler switch ON Measure the voltage across L1 and L2 on the 104460 board The voltage should be approximately 110 VAC 2 On the 104460 board disconnect the wire from t...

Страница 36: ...to a torque listed on the contactor ensure each nut holding the bus bars in place are torqued to 20 lb in Make sure all wires are clean and bright to assure good electrical contact 10 Open water valve...

Страница 37: ...J Safety Valve K On Off Switch L Mechanical low water cutoff and feeder MM150 M Auxiliary low water cutoff probe LABEL FUNCTION CU360 1400 Typical Component Arrangement Front Right Side CU2000 4500 w...

Страница 38: ..._______________________________________________________ ELECTRIC cont ________________________________________________________________________________ 99317 Fuse Block 480V ___________________________...

Страница 39: ...____________ PRESSURE CONTROL _________________________________________________________ 99113R Operating Pressure Control 0 15 PSIG _________________________________________________________ 99290 Pres...

Страница 40: ...A 90301 1 800 72 STEAM 2021 Mr Steam and des AirTempo AromaFlo AutoFlush AutoSteam AudioWizard Butler Package ChromaSteam Clean Steam Every Time Club Therapy Digital 1 Express Steam From Bathroom to S...

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