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mr

.

steam

®

C U S E R I E S

Installation, Operating & Maintenance Manual

.

Install

 

steambath

 

generator

 

on

 

a

 

solid

 

and

 

level

surface,

 

and

 

mechanically

 

secure

 

generator

 

in

place.

.

Provide

 

access

 

to

 

the

 

steambath

 

generator

 

for

servicing.

 

See

 

page

 

7-9

 

for

 

Dimensional

 

&

Clearance

 

Specifications

8.

 

Steam

 

line,

 

safety

 

valve

 

and

 

drain

valve

 

and

 

plumbing,

 

and

 

steamheads

 

become

 

hot

during

 

operation

 

and

 

remain

 

hot

 

after

 

shutdown

for

 

a

 

period

 

of

 

time.

 

Provide

 

appropriate

 

protec-

tion,

 

including

 

insulating

 

plumbing

 

lines.

 

Avoid

plumbing

 

runs

 

and

 

steam

 

head

 

locations

 

that

 

can

come

 

in

 

contact

 

with

 

service

 

personnel

 

and

bathers.

 

See

 

figure

 

1.

away from the bather seating areas and traffic pat-
terns as required to prevent incidental contact with
the steamhead or direct steam emission.

A

 

LOCKED

 

UTILITY

 

ROOM

 

THAT

 

ONLY

PERMITS

 

ACCESS

 

TO

 

THE

 

STEAM

 

GENERATOR

 

AND

ITS

 

CONTROLS

 

BY

 

AUTHORIZED

 

PERSONNEL

 

AND

IS

 

NOT

 

ACCESSIBLE

 

TO

 

THE

 

GENERAL

 

PUBLIC

 

IS

STRONGLY

 

RECOMMENDED.

(1-4):

.

MrSteam

®

 

CU

 

commercial

 

steambath

 

generators

 

are

designed

 

to

 

NEMA

 

Type

 

1

 

requirements

 

and

 

are

 

intend-

ed

 

for

 

indoor

 

use

 

only.

 

They

 

are

 

to

 

be

 

located

 

indoors

 

in

a

 

dry,

 

clean

 

location

 

and

 

are

 

not

 

to

 

be

 

subjected

 

to

 

mois-

ture,

 

condensate,

 

hose

 

wash

 

down

 

or

 

the

 

like.

2.

Do

 

NOTinstall

 

steambath

 

generator

 

outdoors

 

or

 

wherev-

er

 

environmental

 

conditions

 

may

 

effect

 

the

 

safety

 

and/or

performance

 

of

 

the

 

generator.

.

Do

 

NOT

 

install

 

steambath

 

generator

 

in

 

locations

 

such

 

as

unheated

 

attics

 

or

 

basements,

 

or

 

where

 

water

 

could

freeze.

.

Do

 

NOT

 

install

 

steambath

 

generator

 

near

 

flammable

 

or

corrosive

 

materials,

 

or

 

chemicals

 

such

 

as

 

gasoline,

 

paint

thinners,

 

or

 

the

 

like.

 

Installation

 

in

 

areas

 

having

 

high

concentrations

 

of

 

chlorine

 

(such

 

as

 

pool

 

equipment

 

room)

must

 

be

 

avoided.

.

Select

 

a

 

location

 

for

 

steam

 

generator

 

in

accordance with items 1-4 above and within 25 feet of
the steam room. Reference “Dimensional & Clearance
Specifications” information on pg. 7-9. See page 6 for
guidance if generator is more than 25 feet from steam
room, add 1 cu. ft. to the total volume size for every 1 ft.
above the 25 ft. pipeline of the steam room when sizing
the steam generator.

U T I L I T Y R O O M

3

4

" Steam

Solenoid

3

4

" Steamhead

with Acrylic Shield

Steam

Generator

Fully

Insulated

Steam Pipe

Digital 1

Sensor

1" Steam

Outlet

S T E A M R O O M

e

M

FOR ILLUSTRATIVE PURPOSES ONLY.

Optional equipment shown. Consult with qualified designer,

architect or contractor for steam room construction details, including location of steam head(s) and sensors.

FOR ILLUSTRATIVE PURPOSES ONLY

TYPICAL INSTALLATION

Figure 1:

LOCATING THE STEAM GENERATOR UNIT

9. Each steamhead must be located

5

Содержание mr.steam CU Series

Страница 1: ...tors Installation Operation Maintenance Manual Models CU360 through CU4500 Installation Operation Maintenance Manual _______________________________________ IMPORTANT LEAVE THIS MANUAL WITH THE OWNER...

Страница 2: ...Mechanical Digital Blowdown Timers 28 29 30 Minute Room Timer 30 31 Trouble Shooting 32 34 Check PC Boards Probes Steam Solenoid Valve Digital 1 Control Heating Element 35 Element Replacement Instruct...

Страница 3: ...closed with full walls door floor and ceiling 2 It is recommended that a gasketed door be used for heat sealing and steam containment Windows sky lights and the like that are part of the steam room sh...

Страница 4: ...Steambath generator is provided with a WARNING sign This WARN ING is to be secured to the outside of the steam room on the steamroom door or adjacent to that door It s location must be such that all...

Страница 5: ...n or the like 2 Do NOTinstall steambath generator outdoors or wherev er environmental conditions may effect the safety and or performance of the generator Do NOT install steambath generator in locatio...

Страница 6: ...inches Shipping No KW Volume cu ft Size NPT Size NPT W L H Wt lbs CU360 9 400 1 4 1 20 30 38 230 CU500 12 500 1 4 1 20 30 38 230 CU750 18 750 1 4 1 20 30 38 230 CU1000 24 1000 1 4 1 20 30 38 230 CU12...

Страница 7: ...ow 1 All dimensions are approximate 2 CU360 to CU1400 have electronic liquid level controls MM150 Liquid Level Control on CU2000 and larger models only 15 7 15 7 22 0 6 6 9 4 13 5 25 0 16 4 12 6 1 9 3...

Страница 8: ...ly CU360 to CU1400 have electronic liquid level controls 2 Minimum Clear ance from Combustible Sur faces 1 above top of CU generator Front of CU generator suitable for alcove installation only Type of...

Страница 9: ...rea Clearance 36 89 18 36 103 MM150 Service Area Clearance Service Area Clearance 24 180 Max 16 Access to service areas to be supplied by customer Access door must not be less than 30 wide x 78 high R...

Страница 10: ...ce as required in accordance with Code 7 Provide unions as required to facilitate installa tion and disconnection of piping 8 Recheck all factory and field plumbing con nections for tightness WATER QU...

Страница 11: ...am ooms us ac l c be lass o othe o heat es sta t mate als used o steam oom e closu e stall each steam head 2 ches abo e the loo ocate each steamhead a a om bathe seat a ea a d a a om t a c atte s as e...

Страница 12: ...60 167 145 73 58 CU3000 72 200 174 87 70 CU4500 108 300 260 130 104 WIRING To avoid possible electric shock the steambath generator shall be suitably grounded in accordance with National Electric and...

Страница 13: ...AGES 14 15 16 FOR DIAGRAMS Installer shall use a safety switch of ade quate capacity employing suitably rated circuit breakers or fuses between main electrical power source s and the generator Locatio...

Страница 14: ...d room requires a Digital 1 and Solenoid Valve s CONTROL CIRCUIT WIRING DIAGRAM Digital 1 Temperature Control System and optional automatic blowdown assembly For Models CU360A to CU750A and CU1000AF3...

Страница 15: ...00AB3 CU1000AC3 CU1250AB3 CU1250AC3 CU1400AB3 CU1400AC3 1 Larger rooms may require two or more steam solenoid valves in parallel 2 When generator services two rooms second room requires a Digital 1 an...

Страница 16: ...the steam room at the location selected by the designer architect DO NOT LOCATE THE DIGITAL 1 and CU HTC SENSORS NEAR OR ABOVE THE STEAMHEAD S AS THIS MAY CAUSE DIRECT STEAM EMISSION TO INTERFERE WIT...

Страница 17: ...lves and two steamheads CU2 D1 KIT CONSISTS OF Digital 1 Control factory installed on generator Digital 1 Sensor Two 3 4 Steam Solenoid Valves and 3 4 Steamhead Two Acrylic Shields one for each steamh...

Страница 18: ...ided screws and nuts For one room installation use the upper blank 2 Connect the control wires to the bottom of the terminal block above the control The terminals are coded with the wire insulation co...

Страница 19: ...will de energize to OFF When steam pressure reaches the operating pressure control setting the pres sure control will de energize the contactor s Operating pressure control is factory set at 5 psig I...

Страница 20: ...d AM PM imprints for each day The time switch is set by push ing the captive trippers to the outer ring position for the entire period that the boiler is to be turned ON i e 2 hours to each tripper on...

Страница 21: ...e closed Auto blowdown light should be OFF 3 Turn the override switch to permanent ON I On Off Switch pilot light and generator should be OFF Auto blowdown light should be ON Motorized drain valve rem...

Страница 22: ...nst touch contact must be ensured by a proper mount ing When fitting the timer make sure that during normal operation it is impossible for the end user of the steam generator it was fitted in to remov...

Страница 23: ...o be fully opened Main disconnect switch to be in ON position Generator switch to be in ON position Since generator will be empty water solenoid will be energized allowing the genera tor to fill with...

Страница 24: ...switch to the OFF position and close water supply valve De energize wall mount ed safety switch Open blowdown valve s SLOWLY Pressure may still be in the generator 2 Discharge is complete when gauge g...

Страница 25: ...INTENANCE INSTRUCTIONS To establish a good preventive maintenance program we suggest that the site equipment foreman engineer or owner operator familiarize themselves with these guidelines 1 Daily blo...

Страница 26: ...d the glass outlet is pointing directly upward Verify top and bottom fit tings are threaded into the tapping the same number of turns distance A distance B 3 Remove glass packing nut friction washer d...

Страница 27: ...to keep glass clean Use diluted acids such as Hydrochloric muriatic acid when regular cleaners do not seem to work Do not use wire brushes or any other abrasive materials which could scratch the glass...

Страница 28: ...Due to the timer having one tripper for every 2 hours the boiler will need to be OFF a minimum 2 hours If less down time is needed the digital timer PN 103662 can be set to the minute SETTING TIME To...

Страница 29: ...lay the boiler is currently running and if OFF is indicated the boiler is off blowing down Once one of the programs are started the indicator will automatically turn to the ON position and when one of...

Страница 30: ...mercial Steambaths Electronic Interval Timer for MrSteam CU Commercial Steambaths Installation and Operating Manual 30 FUNCTIONALITY OF THE TIMESWITCH During the preset running time the timer energize...

Страница 31: ...After the preset running time has elapsed the timer switches the connected steam solenoid off issuing short beeps for up to 15 seconds The value 0 00 is shown on the display and the colon stops flash...

Страница 32: ...eating element Contactor chatters Defective PC board Check replace PC Board Generator floods Water feed solenoid Reverse solenoid connection installed backwards CU360 1400 Port 1 towards generator 2 t...

Страница 33: ...Substitution of components or modification of wiring systems voids warranty and can lead to dangerous oper ating conditions Pulling off the purple wire from the board should cause the water solenoid...

Страница 34: ...release pressure to zero 0 psig before resuming operation of steam bath generator STEP 8 Check to see that you have 120V at the contactor If you do not then one of your pressure controllers are trippe...

Страница 35: ...e control voltage ON and turn the boiler switch ON Measure the voltage across L1 and L2 on the 104460 board The voltage should be approximately 110 VAC 2 On the 104460 board disconnect the wire from t...

Страница 36: ...to a torque listed on the contactor ensure each nut holding the bus bars in place are torqued to 20 lb in Make sure all wires are clean and bright to assure good electrical contact 10 Open water valve...

Страница 37: ...J Safety Valve K On Off Switch L Mechanical low water cutoff and feeder MM150 M Auxiliary low water cutoff probe LABEL FUNCTION CU360 1400 Typical Component Arrangement Front Right Side CU2000 4500 w...

Страница 38: ..._______________________________________________________ ELECTRIC cont ________________________________________________________________________________ 99317 Fuse Block 480V ___________________________...

Страница 39: ...____________ PRESSURE CONTROL _________________________________________________________ 99113R Operating Pressure Control 0 15 PSIG _________________________________________________________ 99290 Pres...

Страница 40: ...A 90301 1 800 72 STEAM 2021 Mr Steam and des AirTempo AromaFlo AutoFlush AutoSteam AudioWizard Butler Package ChromaSteam Clean Steam Every Time Club Therapy Digital 1 Express Steam From Bathroom to S...

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