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Wiring the Pathfinder Expansion Module

11

Installation and Maintenance Manual 

Federal Signal 

www.fedsig.com

Wiring the Pathfinder Expansion Module

General Guidelines for Wiring the Expansion Module on a Vehicle

HIGH CURRENT ARCING: Do not connect this system to the vehicle battery 

until ALL other electrical connections are made and you have verified that no 

shorts exist. High current conductors can cause hazardous sparks or burning 

wire, resulting in electrical fires.

DRILLING PRECAUTIONS: When drilling into a vehicle structure, ensure that 

both sides of the surface are clear of anything that could be damaged. All 

drilled holes should be deburred and all sharp edges should be smoothed. 

All wires going through drilled holes should be protected by a grommet 

or convolute/split-loom tubing. Additionally, all exterior drilled holes must 

be sealed with Motorcraft seam sealer T-A-2-B or equivalent to prevent the 

potential exposure to carbon monoxide or other potentially harmful fumes. 

Failure to observe this warning could cause serious injury or death.

Before permanently installing the Pathfinder Siren and Expansion Module system, 

plan all wire routings and select the mounting locations for the siren amplifier and 

Expansion module. Read and understand all instructions included with related 

equipment before installing it. Ensure that all wiring is protected from damage 

during normal operation of the vehicle and away from any sharp edges and 

screws. Splice joints should be soldered or crimped with butt connectors, and 

properly insulated. Splice joints that will be exposed to the elements should be 

adequately sealed and insulated. All wires that are extended should not be lesser 

gauges than their original mating wires. Make sure that connections are easily 

accessible for assembly and service.

Overview of the Pathfinder Connections

To prepare the vehicle for connecting the Convergence Network system:

1. 

After planning where to route the wires and cables for the system components 

— such as Federal Signal warning lights, directional lights, and speakers — drill 

the holes for the wiring. Smooth, deburr, and insert a grommet in the holes.

2. 

Mount the system components according to the instructions included with each 

product.

The next sections describe how to connect and wire each system component to 

the Expansion Module.

 Convergence Network Ports

There are three “plug and play” serial ports that communicate on the Federal 

Signal Convergence Network. Federal Signal Convergence Network devices 

include exterior mount light bar, interior mount ILS systems, and remote keypads. 

Содержание Pathfinder Siren Series

Страница 1: ...annel Expansion Module Taillight Flasher Pathfinder Siren Series Installation and Maintenance Manual 25500587B B0 0919 Printed in U S A Copyright 2019 Federal Signal Corporation Pathfinder Expansion M...

Страница 2: ...deral Signal Drive University Park IL 60484 email to info fedsig com or call 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory includi...

Страница 3: ...g the Expansion Module on a Vehicle 11 Overview of the Pathfinder Connections 11 Convergence Network Ports 11 Expansion Module Relay Outputs 12 System Power 12 Mounting the Pathfinder Expansion Module...

Страница 4: ...4 Figures Figure 1 DIP Switch 9 Figure 2 Relays 12 Figure 3 Convergence Network Serial Ports 12 Figure 4 Bottom View 13 Figure 5 Circuit 15 Figure 6 Mounting the Module 17 Figure 7 Pathfinder Expansio...

Страница 5: ...g with proficiency in the installation and service of safety warning equipment Always refer to the vehicle s service manuals when performing equipment installations on a vehicle Sound Hazards Your hea...

Страница 6: ...icle s occupants Refer to the National Institute of Justice guide 500 00 for further information Mounting the speakers behind the grille will reduce the sound output and warning effectiveness of the s...

Страница 7: ...ff and all operating personnel File these instructions in a safe place and refer to them when maintaining or reinstalling the product Failure to follow all safety precautions and instructions may resu...

Страница 8: ...y angled glass reduce the light output of the warning light This may reduce the effectiveness of the light as a warning signal If your vehicle has dirty tinted or steeply angled glass use extra cautio...

Страница 9: ...ed as a hub to any FS Convergence Network Federal Signal product A DIP Switch on the product allows for a second expansion module in the system if necessary Normally the expansion module powers up whe...

Страница 10: ...parts included with the Expansion Module kit After unpacking the kit examine it for damage that may have occurred in transit If the product has been damaged file a claim immediately with the carrier s...

Страница 11: ...ions for the siren amplifier and Expansion module Read and understand all instructions included with related equipment before installing it Ensure that all wiring is protected from damage during norma...

Страница 12: ...ers All of the relays 1 18 have a software programmable current limit By default the current limit setting is disabled See the Pathfinder Configuration Software for all available programming options a...

Страница 13: ...BCM 2 Relay 12 Feed to Driver Side Tail Light Panel Relay 12 J10 5 White Input BCM Disconnect 3 Feed from BCM to Passenger Side Turn Light J10 10 Brown Output Relay 16 BCM 3 Relay 16 Feed to Passenger...

Страница 14: ...ay Output 2 J9 1 Gray Relay 3 Flashing Relay Output 3 J9 7 Black Relay 4 Flashing Relay Output 4 J9 8 Table 5 J12 Flashing Outputs and 20 Ampere Outputs Wire Color Blackout Relay Output Flashing Outpu...

Страница 15: ...to the light The flashing output is connected to the output to the light through a diode During normal operation the tail brake reverse light turns on when either the Body Control Module applies a si...

Страница 16: ...ious injury or death SEAT REMOVAL PRECAUTION If a vehicle seat is temporarily removed verify with the vehicle manufacturer if the seat needs to be recalibrated for proper airbag deployment UNIT REQUIR...

Страница 17: ...to mark the mounting holes 2 Choose a bit appropriate for the installer supplied mounting hardware and drill the center of the mounting holes 3 Use the 4 supplied 10 Type B screws or user supplied mou...

Страница 18: ...Programming the Pathfinder Expansion Module The Expansion Module can be programmed through the Pathfinder Configuration program Download the software at https www fedsig com software downloads The sc...

Страница 19: ...phased between different channels The intensity of each light can be set and you can specify whether the Expansion Module is a Primary or Secondary Module as shown below BCM disconnect allows the use...

Страница 20: ...or the nature of the malfunction Address all communications and shipments to the following Federal Signal Corporation Service Department 2645 Federal Signal Drive University Park IL 60484 3167 Orderin...

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