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Maintaining and Servicing the Integrity

Installation, Maintenance, and Service Manual

Federal Signal

www.fedsig.com

Resetting the Controller

These instructions explain how to reset the light bar controller after you install a service

replacement board or if the light heads operate erratically. For the ] light bar to operate

correctly, the controller stores information about which LED colors it controls. Resetting

the light bar controller may be necessary if you replace the controller board or if the

LEDs flash erratically. To scan which colors are available at the end of the reset cycle, the

controller briefly flashes all LEDs simultaneously.

Be sure to perform the reset cycle on a vehicle with a well-charged battery. Failure to do

so may cause the light bar to flash or operate incorrectly.

To reset the controller:

Remove the barrel nuts and lens from the light bar. (See Removing and Reinstalling

the Light Bar Lens on page 37.)

NOTE:

If you are replacing the controller, ensure that power to the light bar is off,

and then disconnect all connectors to the controller. Install the new controller and

reconnect all cables to the controller board.

Connect the main power and ground wires from the light bar to the battery.

Apply ignition power to the light bar control head. Verify that the “POWER ON” LED is

lit on the controller board.

Unplug the two ROC board connectors from the controller board. (See diagram.)

Cycle power to the light bar by removing both the Convergence Network CAT5

connector and the power connector and reconnecting both after at least 5 seconds.

In response, the “ROC TX/RX” LED and the “Convergence TX/RX” LEDS flash ON/OFF

together. The “POWER ON” LED turns ON.

Plug the two ROC board connectors back into their connections.

Cycle power to the light bar by removing both the Convergence Network CAT5

connector and the power connector and reconnecting both after at least 5 seconds.

All LEDs briefly flash once to indicate reset is finished.

Test and reassemble light bar.

Содержание Integrity Series

Страница 2: ...sig com or call 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warrant...

Страница 3: ...2 FRONT and REAR lights CUTOFF default or ENABLE 12 Making the Electrical Connections for Reprogramming 12 Switch Settings and Connectors on the Serial Interface Module 13 Selecting External SignalMas...

Страница 4: ...Model SW400SS Switch Module internal control 31 Figure 11 Typical connections with a SmartSiren Model SS2000SM controller 32 Figure 12 Typical connections with a non SignalMaster controller 33 Figure...

Страница 5: ...able 4 SW 2 DIP Switch Settings 14 Table 5 Control wires from the Serial Interface Module 15 Table 6 Switch settings for INTERSECTION operation 18 Table 7 Cross reference for controller leads external...

Страница 6: ...may occur Do not install the light system in an area that would block impair or blind the driver s vision Ensure that the light system is mounted in a position that is outside of the driver s field o...

Страница 7: ...e product is connected to the power source may result in an electrical shock and personal injury and may short circuit and damage the product During Installation and Service DO NOT get metal shavings...

Страница 8: ...porarily removed verify with the vehicle manufacturer if the seat needs to be recalibrated for proper airbag deployment Test all vehicle functions including horn operation vehicle safety functions and...

Страница 9: ...ness of an interior mounted warning light depends on the clarity the tinting and the angle of the glass it is being placed behind Tinting dirt defects and steeply angled glass reduce the light output...

Страница 10: ...itions Individual Integrity light heads can flash between red blue amber or white Electrical System The Integrity light bar is protected against reversed polarity damage The Integrity Light Bar can be...

Страница 11: ...inches 130 3 x 9 7 x 5 0 cm Weight 21 5 lb 9 8 kg 24 5 lb 11 1 kg with standard mounting feet Table 2 Light Specifications Lighting Option Current Draw Lamp Technology Reflector Style LED all heads 1...

Страница 12: ...external SignalMaster controller is not needed A standard low current switch box can activate the internal SignalMaster controller MODE 1 2 3 and INTERSECTION MODES 1 through 3 are most often selected...

Страница 13: ...lack ground power line 3 to the negative battery GND terminal 5 Attach the red power line 4 through a 40 A MAXI fuse to the positive battery BAT terminal 6 Attach the white wire 5 from the 24 pin harn...

Страница 14: ...hen 12 Vdc is applied their control wires Table 5 on page 15 1 X FRONT REAR LEDs enable turn on when 12 Vdc is applied to their control wires 2 X Keep in OFF position 3 3 X X Intersection Scene light...

Страница 15: ...12 Vdc is applied to the control wire for a MODE and the control wire for STEADY BURN FRONT CUTOFF Green White Turns OFF the FRONT of the light bar FRONT ENABLE Turns ON the FRONT of the light bar REA...

Страница 16: ...2 overrides MODE 1 When the light bar operates in one of these modes the SignalMaster modules keep sequence with the flash pattern You can change default MODE flash patterns by programming each mode w...

Страница 17: ...ERSECTION from the Serial Interface Module 2 On the Serial Interface Module press and release the SW 1 button until the pattern you want displays on the light bar 3 Remove 12 Vdc from the MODE and INT...

Страница 18: ...BLE or CUTOFF 1 Unplug the 24 pin harness from the Serial Interface Module 2 On the Serial Interface Module move Switch 1 on SW 2 to the down on position for Front Rear Enable the up off position for...

Страница 19: ...ductors necessary for control of any and all basic and optional functions are contained in the CAT5 cable The basic light functions of the Integrity must be controlled by a installer supplied control...

Страница 20: ...vehicle damage and serious injury SEAT REMOVAL PRECAUTION If a vehicle seat is temporarily removed verify with the vehicle manufacturer if the seat needs to be recalibrated for proper airbag deployme...

Страница 21: ...LATION The Serial Interface Module needs to radiate heat Do not install it in an area where it cannot dissipate heat into the air Do not mount it near a heater duct UNIT REQUIRES SHELTER FROM WEATHER...

Страница 22: ...output jack of the Serial Interface Module 5 Install the three foot long 24 conductor cable from the light bar to the J1 input connector of the Serial Interface Module NOTE Powering multiple devices...

Страница 23: ...this notice could result in vehicle or equipment damage Priority Modes 1 2 and 3 To activate a priority mode apply 12 Vdc BAT to a mode control wire Mode 3 black red overrides Mode 2 blue white and Mo...

Страница 24: ...ion SLR To use this function with the Serial Interface Module place SW 2 Switch 3 in the Module in the down position ON When 12 Vdc is applied to the control wire for Scene Light Left blue black the l...

Страница 25: ...length SignalMaster Connections If SignalMaster operation is not activated by a control head or external controller the SignalMaster LED heads flash with the selected priority mode Mode 1 2 or 3 of op...

Страница 26: ...xternal SignalMaster control White Brown Green Orange Violet Gray Yellow Blue Red Green Green Black White Orange Green Orange Blue Red Red Green White Red To J1 on Interface Module 290A7451 SignalMast...

Страница 27: ...4 3 2 1 7 8 CENTER OUT Green Rear LEDs flash from center out to both sides 2 1 1 2 3 4 3 4 RIGHT Green Black White Rear LEDs flash from left to right 3 4 5 6 7 8 2 1 WARN 1 Orange Green Outer LEDs al...

Страница 28: ...n Black Left Alley White Black Takedowns Green White Front Cutoff Enable Orange Black Rear Cutoff Enable White Black Red Low Power Black White Red Light Bar Test Red 1 Left Green 2 3 Green Black White...

Страница 29: ...gnition Power White Black Ground 1 Black White Ground 2 Ignition Ignition power includes power in the cranking position 290A7461 Power 12 Vdc 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1...

Страница 30: ...RED RED GRN BLU RED ORG ORG GRN GRN BLK WHT GRN RED BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVICE INSTRUCTIO...

Страница 31: ...0 A IGNITION 1A WHT BLK RED CAT5 BLK BLK WHT BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 INTEGRITY LIGHT BAR WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVIC...

Страница 32: ...R 290A6483B R RED BLK FL HAL BLK RED MODE 3 BLU WHT MODE 2 BLU MODE 1 WHT BLK TD GRN BLK L AL ORG RED R AL LIGHTS AUX OUTPUTS NO NC C BAT SIGNALMASTER FUSE MIC KEYPAD INPUT 3 2 1 A B C D E SS2000SM RE...

Страница 33: ...ections with a non SignalMaster controller TYPICAL CONNECTIONS NON SIGNALMASTER IGNITION 1 A WHT BLK RED CAT5 BLK BLK WHT BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 INREGRITY LIGHT BAR SE...

Страница 34: ...A IGNITION HOT IN CRANK AND RUN BLK RED MODE 3 BLU WHT MODE 2 BLU MODE 1 1 A FUSE 7 PLACES WHT BLK TD GRN BLK L AL ORG RED R AL PA640 640000 REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS SEE INST SHT...

Страница 35: ...rious injury or death BURN HAZARD After prolonged operation the unit gets hot and can cause burns Do not touch the unit while or shortly after it has been operating Always allow the unit to cool befor...

Страница 36: ...ater to loosen dirt and debris 2 Use a mild detergent lukewarm water and a soft cloth to gently clean the lens To avoid damaging the finish do not use heavy pressure or caustic abrasive or petroleum b...

Страница 37: ...0 9 5 1 4 8 12 7 3 2 6 5 1 4 8 Reinstalling the Lens To reinstall the lens 1 Reinstall the cover and lens To prevent cross threading the barrel nuts back them counterclockwise until you hear the click...

Страница 38: ...s Use a wooden or plastic pick to carefully remove the O rings from the lens to prevent damaging them 4 Inspect the O rings and the lip seal for deformation brittleness cuts or tears To maintain water...

Страница 39: ...alling the Light Bar Lens on page 37 NOTE If you are replacing the controller ensure that power to the light bar is off and then disconnect all connectors to the controller Install the new controller...

Страница 40: ...is connected to 12 Vdc Check the 1 A fuse a MODE wire has 12 Vdc Check the position of Switch 1 on SW 2 in the Serial Interface Module If Switch 1 is down ON ensure that the ENABLE control wires gree...

Страница 41: ...edown alley lights work but Flash Takedown Alley lights do not work Ensure that 12 Vdc is applied to the takedown and alley red black control wire Check the 12 Vdc power and negative ground connection...

Страница 42: ...factory provides technical assistance with any problems that cannot be handled locally Any units returned to Federal Signal for service inspection or repair must be accompanied by a Return Material A...

Страница 43: ...9132 1 708 534 3400 7 am to 5 pm Monday through Friday Central Time or contact your nearest distributor Table 10 Replacement parts Description Part Number PCB Assembly End Configured Contact Factory P...

Страница 44: ...l Signal Drive University Park Illinois 60484 3167 www fedsig com Customer Support Police Fire EMS 800 264 3578 1 708 534 3400 Work Truck 800 824 0254 1 708 534 3400 Technical Support 800 433 9132 1 7...

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