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HPB

Series

Table of Contents

Unpacking/ Inspection/ and Storage

...........5

HPB External Components

......................... 5

Inspection of Unit Upon Receipt

................. 5

Pump Storage Requirements

...................... 6

Long-Term Storage (>6 Months) Checklist

. 6

Theory and Operation

...................................7

HPB External Components

......................... 7

Installation Procedures

.................................8

Warnings and Safety Precautions

............... 8

User Health and Safety

.............................. 9

Booster Installation Requirements

.............. 9

Lifting and Handling

................................. 10

Baseplate Installation

............................... 11

Installation Configurations

......................... 12

Booster Piping Connections

...................... 14

Recommended Instrumentation and

Operation

ith VFD

.................................. 18

Upstream Filtration

.................................... 18

Start Up Check List

.................................. 19

Preparation

or Booster Start Up

............. 19

Start Up Precautions

................................. 19

Booster Start Up

....................................... 19

Basic Troubleshooting

................................20

Visual Inspection

....................................... 20

Troubleshooting Chart

............................... 21

Specifications

..............................................22

Fastener Torque Specifications

................ 22

Lubricants and Compounds

...................... 22

Maintenance Schedule

............................. 23

Service Parts Kits

...................................... 23

Ordering Parts

........................................... 23

Service Policy

..............................................

Return Material Authorization (RMA)

....... 24

Procedure ................................................. 24

Warranty Registration Form

.......................27

HPB Unit Operating Conditions

.................28

Notes.............................................................28

Содержание HPB-2800

Страница 1: ...tion Operation Manual 01 28C XXXXXX 0 INSTALLATION OPERATION MANUAL www fedco usa com ONE COPY OF THIS MANUAL MUST REMAIN WITH THE EQUIPMENT AT ALL TIMES English Version Models HPB 2800 HPB HYDRAULIC...

Страница 2: ...ter protect our environment 3 FEDCO achieved ISO 14001 registration in September 2017 R E G I S T E R E D ISO 1 4 0 0 1 2 0 1 5 ISO 9 0 0 1 2 0 1 5 R E G I S T E R E D CE Stamp CE marking confirms tha...

Страница 3: ...s maintenance and lo gistics issues associated with oil or grease lubricated bearing systems We offer three materials of construc tion Duplex SS Super Duplex SS and 316 SS We design fluid machines to...

Страница 4: ...g and Handling 10 Baseplate Installation 11 Installation Configurations 12 Booster Piping Connections 14 Recommended Instrumentation and Operation With VFD 18 Upstream Filtration 18 Start Up Check Lis...

Страница 5: ...occurred during shipping If damage is present or if the contents are incomplete please contact your shipping company or a FEDCO representative before proceeding Item Description Item Description 1 Br...

Страница 6: ...for an indefinite period of time Do not remove the protective covers until ready to install Long Term Storage 6 Months Checklist 1 Check caps to ensure they have not been damaged or allowed debris in...

Страница 7: ...al pressure increase before passing to the membrane The high pressure brine steam from the membrane is directed back to the HPB The HPB recovers the pressure energy and discharges the brine at low pre...

Страница 8: ...rating and maintenance procedures that involve exposure to potentially hazardous situations The levels of hazardous situations are as follows Hazards which are IMMEDIATELY ACCESSIBLE and capable of ca...

Страница 9: ...or the use of parts not provided by FEDCO If there is a question regarding the intended use of the equipment please contact a FEDCO representative before proceeding WARNING Do not use the equipment f...

Страница 10: ...te Deter mine the weight of the unit to select an appropri ate lifting method Suitable lifting equipment such as lifting straps or cables should always be used to prevent damage to the equipment NEVER...

Страница 11: ...ms are properly sized and installed in cases of uneven surfaces PROPER SHIM PLACEMENT NOT SUPPLIED BY FEDCO MINIMUM 6000 lb STEEL REINFORCED CONCRETE EIGHT 8 1 8 X 12 WEDGE TYPE ANCHOR BOLTS NOT SUPPL...

Страница 12: ...The throttle valve should be located between the feed pump and the HPB feed inlet If the feed pump speed is controlled by a variable frequency drive VFD a throttle valve is not required NOTES Minimum...

Страница 13: ...rge pressure with the HPB in operation A pressure relief valve is also necessary and should be installed between the HPB feed outlet and the system membrane inlet CAUTION If the feed pump and motor ar...

Страница 14: ...cations Align all piping carefully before installing couplings Make sure all seals seat correctly inside the coupling If piping or seals are not aligned correctly leaking may occur under pressure Prov...

Страница 15: ...10 0 2 5 1 36 0 26 21 6 6 625 168 3 0 0 10 0 2 5 1 5 0 17 14 8 8 625 219 1 0 0 10 0 2 5 0 50 0 14 11 10 10 750 273 0 0 0 10 0 2 5 0 40 0 11 9 12 12 750 323 9 0 0 10 0 2 5 0 34 0 09 7 Figure 16 Flexib...

Страница 16: ...t be no more than a maximum of 5 degrees from each other Take appropriate measures to compensate thermal expansion of the piping Measure and record the flange gaps in the Start Up Records section of t...

Страница 17: ...uld disrupt booster operating Pressure gauges are recommended to allow measurement of booster inlet pressure Outlet Piping To achieve an accurate pressure reading the pressure gauges sensor needs to b...

Страница 18: ...auges should be installed at all four points going into and out of the HPB to monitor booster performance Refer to the rear of the HPB Start Up tag for equipment specifications Figure 21 Recommended I...

Страница 19: ...place Preparation For Booster Start Up Start Up Precautions WARNING NEVER operate the equipment Below the minimum flow rate When dry Without proper guards and safety devices installed With the discha...

Страница 20: ...ephone or fax FEDCO will give you easy step by step instruc tions on how to proceed Visual Inspection Make sure all items are accounted for on the start up check list Inspect all high pressure booster...

Страница 21: ...ck rotational direction of feed pump motor Restriction in inlet or discharge pipes Check feed pump discharge pressure Check position of all auxiliary valve HPB internal issues Refer to the HPB 2800 Ov...

Страница 22: ...r Screws 16 N m 12 Lb ft Casing Plug Bolts 1356 N m 1000 Lb ft Bearing Carrier Retaining Clip Bolts 10 N m 7 Lb ft Bearing Carrier Bolts 271 N m 200 Lb ft Pump Foot Casing Bolts 1356 N m 1000 Lb ft Pu...

Страница 23: ...and baseplate with a clean damp cloth Every five 5 years 1 Annual maintenance per above 2 A complete disassembly cleaning and detailed inspection of all booster components is recom mended Refer to Boo...

Страница 24: ...ced in accordance with the FEDCO warranty Use the following address to return parts ATTN Field Service Department FEDCO 800 Ternes Drive Monroe MI 48162 USA Additional Contact Information Tel 734 241...

Страница 25: ...Pump Outlet Pressure ______________ Turbine Outlet Pressure ______________ Pump Flow ______________ Turbine Brine Flow ______________ Bypass Flow Rate ______________ If equipped Aux Valve Position OPE...

Страница 26: ...CLOSED Operating Data After Overhaul Pump Inlet Pressure ______________ Turbine Inlet Pressure ______________ Pump Outlet Pressure ______________ Turbine Outlet Pressure ______________ Pump Flow _____...

Страница 27: ..._____________________ Pump Inlet Pressure ______________ Turbine Inlet Pressure ______________ Pump Outlet Pressure ______________ Turbine Outlet Pressure ______________ Pump Flow ______________ Turbi...

Страница 28: ...___________________________________________________________________________ _____________________________________________________________________________ ______________________________________________...

Страница 29: ...rive Monroe MI 48162 USA Telephone 1 734 241 3935 Fax 734 241 5173 Email sales fedco usa com FEDCO UAE Office 1910 Concord Tower P O Box 282102 Media City Dubai United Arab Emirates Telephone 971 0 4...

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