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8.7.5  Replacing the V-belt

Protective equipment:

n

Working clothes

n

Safety shoes

n

Protective gloves

Tool:

n

Locking lever for V-belt pulley

We recommend using the locking lever to unscrew

and screw on the V-belt pulley. The locking lever

prevents the V-belt pulley from turning during work.

The screws and nuts are not included in the scope

of delivery.

1.

Park the machine safely

 

Ä

 Chapter 6.5 ‘Parking the machine

in secured condition’ on page 60

.

2.

Allow the engine to cool down.

3.

Unscrew the V-belt guard (1).

4.

Remove the guard plate.

1

B-692-0151

Fig.  83

B-695-0160

Fig.  84

Maintenance – Annually

 

DRP15D

 

84

Содержание DYNAPAC DRP15D

Страница 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DRP15D Reversible plate S N 101 925 41 1001 DL 8 207 02 EN 04 2023...

Страница 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Страница 3: ...3 Modifications and alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and enviro...

Страница 4: ...el topping up 51 6 Operation 53 6 1 Folding down and adjusting the steering rod 54 6 2 Starting the engine 55 6 3 Work mode 57 6 4 Switching the water spraying system on off 59 6 5 Parking the machine...

Страница 5: ...s 94 8 8 1 Changing the hydraulic oil 94 8 9 As required 97 8 9 1 Cleaning the water spraying system 97 8 9 2 Cleaning the cooling fins and the cooling air intake openings 97 8 9 3 Servicing the V bel...

Страница 6: ...Table of contents DRP15D 6...

Страница 7: ...1 Introduction Introduction DRP15D 7...

Страница 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Страница 10: ...n Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type plate example EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ KG D 94099 RUHSTORF GMBH CO Model S N Power Displ Eng Fa...

Страница 11: ...2 Technical data Technical data DRP15D 11...

Страница 12: ...650 25 6 400 15 7 Dimensions in millimetres Dimensions in inch Weights Operating weight 150 331 kg lbs Basic weight 147 324 kg lbs Water spraying system optional equipment 13 29 kg lbs Transport whee...

Страница 13: ...ype 1B20 Cooling Air Number of cylinders 1 Rated power ISO 3046 3 1 4 2 kW hp Rated speed 3000 min 1 Drive system mechanical Exciter system Frequency 85 5100 Hz vpm Centrifugal force 25 5620 kN lbf Am...

Страница 14: ...5 dB A determined acc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 108 dB A determined acc to ISO 3744 a...

Страница 15: ...3 Concerning your safety Concerning your safety DRP15D 15...

Страница 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these acc...

Страница 17: ...dicate practices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal pr...

Страница 18: ...gainst particulate pollutants Respiratory protection This protects the airways against substances or parti cles 3 1 4 Intended use This machine is intended for commercial use only The machine must onl...

Страница 19: ...arting work Starting and operating the machine in explosive environments and in underground mining is prohibited The lifting and lashing points specified in these instructions must be used It is prohi...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her professional education and experience has profound knowledge in the field of constr...

Страница 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Страница 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Страница 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 26: ...ntact with hot components Smoking and open fire are prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Страница 27: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 28: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Страница 29: ...against solid objects When reversing steer the machine using the side of the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault correcte...

Страница 30: ...d by the static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Collect leaking fuel do not let it seep into the ground Wipe...

Страница 31: ...rs and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Cleaning work Do not perform cleaning work while the motor is running Allow the e...

Страница 32: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 33: ...r a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h DIESEL...

Страница 34: ...ng sticker Follow operating instructions Warning sticker Starter rope Information sticker Lashing point Information sticker Lifting point Fig 8 Fig 9 Fig 10 Fig 11 Concerning your safety Signage DRP15...

Страница 35: ...ranteed sound capacity level Information sticker Filler opening for water Operation sticker Throttle lever Operation sticker Travel lever Fig 12 B DEC 0218 Water Fig 13 Fig 14 Fig 15 Concerning your s...

Страница 36: ...en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualm...

Страница 37: ...3 12 Safety components 2 1 3 B 695 0044 Fig 19 1 Protection hood 2 Heat protection cover 3 Belt guard Concerning your safety Safety components DRP15D 37...

Страница 38: ...Concerning your safety Safety components DRP15D 38...

Страница 39: ...4 Indicators and control elements Indicators and control elements DRP15D 39...

Страница 40: ...ice 4 1 1 Rotary button for water spraying system Position 0 Water spraying system off Turn anticlockwise Water spraying system on infinite adjustment of the spraying quan tity up to MAX position Opti...

Страница 41: ...4 1 3 Shut off device Press The engine is shut down Use it only if speed control is broken B 695 0148 Fig 23 Indicators and control elements Machine DRP15D 41...

Страница 42: ...Handle Shift forward Forward travel Middle position Neutral position Pull back Reverse travel 4 2 2 Throttle lever Position STOP The engine is shut down Position MIN Idle speed Engine start position P...

Страница 43: ...lever For locking and unlocking the steering rod 4 2 4 Height adjustment Setting the steering rod height to the operator s level B 695 0150 Fig 27 B 695 0151 Fig 28 Indicators and control elements Ste...

Страница 44: ...Indicators and control elements Steering rod DRP15D 44...

Страница 45: ...5 Checks prior to start up Checks prior to start up DRP15D 45...

Страница 46: ...ixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dli...

Страница 47: ...and fuel lines and for leaks 2 Check the bolted connections are tight and secure 3 Check the machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check the starter rope for...

Страница 48: ...he area around the oil dipstick 2 Pull out the dipstick and wipe it clean with a lint free clean cloth 3 Insert the dipstick and pull it out again to check the oil level The oil level must be between...

Страница 49: ...ilter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 69 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Re...

Страница 50: ...ng clothes n Safety shoes n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs 2 Replace damaged rubber buffers immediately B SYM 1073 Fig 33 B 695 015...

Страница 51: ...rea around the filling port 2 Remove the cap and check the water supply in the water tank NOTICE Dirty or contaminated water can block the bore holes Fill only with clean water 3 If necessary fill in...

Страница 52: ...2 Pull off the safety clips 1 3 Hold the tank grip 2 and pull the water tank out in an upwards movement 1 2 B 692 0231 Fig 37 Checks prior to start up Daily maintenance DRP15D 52...

Страница 53: ...6 Operation Operation DRP15D 53...

Страница 54: ...ering rod down Do not click the locking pawl lever into posi tion again The steering rod must be able to swing freely 2 Adjust the steering rod with the height adjustment to the required height B 695...

Страница 55: ...on when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Protective equipment n Hearing protection n Working clothes...

Страница 56: ...starter rope all the way against the end stop Pull the starter handle quickly and with power 7 Manually guide the starter handle back to initial position 8 If the engine does not start during the firs...

Страница 57: ...y caused by uncontrolled machine movement Always hold on to a running machine Always keep an eye on a running machine Protective equipment n Hearing protection n Working clothes n Safety shoes 1 Make...

Страница 58: ...ruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off 7 For short work interruptions you should always park the machine in secured condition Chapter...

Страница 59: ...r spraying system on or off with the rotary button Position 0 Water spraying system off Turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to MAX position 0 MA...

Страница 60: ...idle speed Vibration is shut down 3 NOTICE Danger of engine damage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to posi...

Страница 61: ...7 Loading transporting the machine Loading transporting the machine DRP15D 61...

Страница 62: ...When lifting the machine make sure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment n Working clothes n Safety shoes n Protective g...

Страница 63: ...specified loading direction Lifting tackle must not be damaged by machine parts Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Pull at least two suitable lashing belts cro...

Страница 64: ...60 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Remove the split pin and pull the transport wheels out of the holding fixture on the steering rod 4 Stand...

Страница 65: ...wheel on the opposite side and secure it with the split pin 8 Pull the locking pawl lever and fold the steering rod down 9 Lock the locking pawl lever securely in position The machine can now be moved...

Страница 66: ...Loading transporting the machine Transport wheels DRP15D 66...

Страница 67: ...8 Maintenance Maintenance DRP15D 67...

Страница 68: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Страница 69: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 2 1 3 Oil change...

Страница 70: ...refuelling systems and fuel lines are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent depos...

Страница 71: ...e hydraulic oil always use the same oil to top up and do not mix oil types When changing from mineral oil based hydraulic oil to an ester based biologically degradable hydraulic oil you should consult...

Страница 72: ...page 69 Exciter shaft housing SAE 10W 40 Specification Chapter 8 2 3 Oil for exciter shaft housing on page 70 Components may get damaged Do not use low ash engine oils for the exciter shaft housing D...

Страница 73: ...after approx 100 to 250 operating hours 8 4 2 After the first 25 operating hours 1 Change the engine oil Chapter 8 7 1 Changing the engine oil and cleaning the oil filter on page 78 2 Check the valve...

Страница 74: ...the air filter 82 8 7 4 Replacing the fuel filter 83 8 7 5 Replacing the V belt 84 8 7 6 Checking adjusting the valve clearance 87 8 7 7 Replacing the starter rope 89 8 7 8 Checking the hydraulic oil...

Страница 75: ...use a damaged air filter element If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 5 Parki...

Страница 76: ...by moving the gun up and down inside the element until it is free of dust 8 Examine the air filter with a torch for cracks and holes 9 Replace the air filter if it is damaged 10 Insert the air filter...

Страница 77: ...Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 60 2 Place the transparent container under the drain plug 3 L...

Страница 78: ...of the permitted specification Chapter 8 2 1 Engine oil on page 69 Filling quantity Chapter 8 3 List of fuels and lubricants on page 72 Protective equipment n Working clothes n Protective gloves n Sa...

Страница 79: ...screw it back in with a new seal ring tightening torque 20 Nm 15 ft lbf 6 Loosen the screw for approx five turns and pull the oil filter out of the housing 7 CAUTION Danger of eye injuries caused by p...

Страница 80: ...g springs 1 touch the oil filter with both ends 12 Tighten the screw 13 Fill with new engine oil 14 After a short test run check the oil level on the dipstick if necessary top up to the top dipstick m...

Страница 81: ...on on page 60 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine slightly towards the oil drain side and secure it properly 5 Unscrew the bleeding screw 6 Unscrew...

Страница 82: ...ing removed the air filter Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Allow th...

Страница 83: ...n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition on page 60 2 Clean the area around the tank filler cap 3 Remove the...

Страница 84: ...on the V belt pulley The locking lever prevents the V belt pulley from turning during work The screws and nuts are not included in the scope of delivery 1 Park the machine safely Chapter 6 5 Parking t...

Страница 85: ...been removed 10 Position the V belt pulley and screw in the screws 11 Insert the locking lever into the V belt pulley and tighten the V belt pulley 12 Check the centre distance x between the centrifu...

Страница 86: ...Protective equipment n Working clothes n Hearing protection n Safety shoes Tool n Sirometer 1 Park the machine on a rubber mat 2 Start the engine Chapter 6 2 Starting the engine on page 55 3 Run the m...

Страница 87: ...rvice Before checking the valve clearance let the engine cool down Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 5 Parking the machine in...

Страница 88: ...valve is fully open 4 Check the valve clearance on the exhaust valve adjust if necessary 1 Loosen screw 3 on the rocker arm 2 Adjust the hexagon nut 2 until the feeler gauge 1 can be inserted and pul...

Страница 89: ...rking the machine in secured condition on page 60 2 Allow the engine to cool down 3 Unscrew the fastening screws 1 and disassemble the recoil starter 2 4 Pull the starter rope with the starter handle...

Страница 90: ...the coil 10 CAUTION Danger of injury caused by the starter handle hitting against your body Do not let the starter handle hit back Slowly guide the starter handle back to initial position 11 Pull the...

Страница 91: ...hine in secured condition on page 60 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Clean the area around the oil level inspection plug and unscrew the plu...

Страница 92: ...ion Chapter 8 2 4 1 Hydraulic oil on page 70 6 Clean the area around the filler plug and unscrew the filler plug 7 Press the handle forward against the stop and secure it in this position using suitab...

Страница 93: ...loth underneath the filler bore to collect leaking oil 12 Fill with oil through the filler bore until it starts to run out through the level inspection bore 13 Retighten the filler and level inspectio...

Страница 94: ...e in secured condition on page 60 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Clean the area around the filler plug and unscrew the filler plug 4 Press...

Страница 95: ...s may get damaged Use only oil of the permitted specification Chapter 8 2 4 1 Hydraulic oil on page 70 9 Fill with oil through the filler bore until it starts to run out through the level inspection b...

Страница 96: ...13 Retighten the filler and level inspection plugs 14 Pull the locking pawl lever and fold the steering rod down 15 Dispose of oil in line with environmental regulations HV 32 B 695 0017 Fig 119 B 695...

Страница 97: ...e spray tubes 8 Switch the water spraying system off again 9 Fill the water tank with clean water and close the cap 8 9 2 Cleaning the cooling fins and the cooling air intake openings How dirty the co...

Страница 98: ...ervice department 8 9 3 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on...

Страница 99: ...n secured condition on page 60 3 Allow the machine to cool down 4 Clean the area around the bleeding screw 1 and filling drain plug 2 5 Unscrew the bleeding screw NOTICE Components may get damaged Do...

Страница 100: ...r or onto electrical equipment Clean the machine with a water jet 4 Run the engine warm for a while to avoid corrosion 8 9 6 Measures if there is a risk of frost 1 Park the machine safely Chapter 6 5...

Страница 101: ...ith anti corrosive agent 5 Clean the water separator 6 Fill the fuel tank with diesel fuel to prevent the formation of condensation water in the tank 7 Change the engine oil and clean the oil filter 8...

Страница 102: ...Maintenance As required DRP15D 102...

Страница 103: ...9 Troubleshooting Troubleshooting DRP15D 103...

Страница 104: ...e Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing th...

Страница 105: ...ective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 60 2 Press the handle forward against the e...

Страница 106: ...in the event of a fault in the speed adjustment Keep feet and hands clear of the vibrating base plate Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Drive the machine ont...

Страница 107: ...n Replace the recoil starter The starter rope does not return to the initial position Recoil starter dirty Clean the recoil starter Insufficient pretension of the spring Check the pretension of the sp...

Страница 108: ...s Engine oil level too high Check drain off if necessary Lack of cooling air Clean the cooling fins and the cooling air intake openings Check air guide plates and ducts for com pleteness and good seal...

Страница 109: ...10 Disposal Disposal DRP15D 109...

Страница 110: ...cycling company WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han d...

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