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Install the valve cover (2) with a new gasket.

Tighten the fastening screws (1) evenly.

Assemble covering (1) and air filter cover (2).

After a short test run check the valve cover for leaks.

8.9.7 Replacing the starter rope

Protective equipment:

Working clothes

Protective gloves

Park the machine in secured condition

Chapter 6.4

‘Parking the machine in secured condition’ on page 59

Allow the engine to cool down.

Unscrew the fastening screws (1) and disassemble the recoil

starter (2).

Final work

Fig. 96

Fig. 97

Fig. 98

Maintenance – Annually

DRP25D

Содержание DYNAPAC DRP25D

Страница 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DRP25D Reversible plate S N 101 925 43 1001 DL8 207 04 EN 03 2021...

Страница 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Страница 3: ...machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulations and environmental protection regulations for han...

Страница 4: ...ecking the engine oil level 50 5 3 2 Checking the fuel level topping up fuel 51 5 3 3 Checking the rubber buffers 52 6 Operation 53 6 1 Folding down and adjusting the steering rod 54 6 2 Starting the...

Страница 5: ...ulic oil level 94 8 10 Every 2 years every 500 operating hours 97 8 10 1 Changing the hydraulic oil 97 8 11 As required 100 8 11 1 Cleaning the cooling fins and the cooling air intake openings 100 8 1...

Страница 6: ...Table of contents DRP25D 6...

Страница 7: ...1 Introduction Introduction DRP25D 7...

Страница 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduct...

Страница 10: ...n Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type plate example EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ KG D 94099 RUHSTORF GMBH CO Model S N Power Displ Eng Fa...

Страница 11: ...2 Technical data Technical data DRP25D 11...

Страница 12: ...ons in millimetres Dimensions in inch Weights Operating weight 280 618 kg lbs Basic weight 277 611 kg lbs Transport wheels optional equipment 5 11 kg lbs Travel characteristics Max working speed 27 89...

Страница 13: ...ibration data were determined in accord ance with the following guidelines under equipment specific condi tions and by using harmonized standards n EU Machine Directive edition 2006 42 EU n Noise Emis...

Страница 14: ...data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 2 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500 Associated uncertainty...

Страница 15: ...3 Concerning your safety Concerning your safety DRP25D 15...

Страница 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Страница 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Страница 18: ...is intended for commercial use only The machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and...

Страница 19: ...and lashing points specified in these instructions must be used It is prohibited to use other lifting and lashing points e g guide handle steering rod 3 1 6 Estimated service life of the machine If t...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Страница 21: ...perate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitatio...

Страница 24: ...fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spill...

Страница 25: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 26: ...ntact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil...

Страница 27: ...for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and...

Страница 28: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 29: ...ed visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine...

Страница 30: ...against solid objects When reversing steer the machine using the side of the steering handle Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault correcte...

Страница 31: ...d by the static charging than diesel fuel with a higher sulphur content Apply measures against electrostatic charging Do not spill any fuel Collect leaking fuel do not let it seep into the ground Wipe...

Страница 32: ...ials in a sepa rate specially marked container and dispose of environmentally 3 9 3 Maintenance work on electric components and battery Before starting to work on electric parts of the machine disconn...

Страница 33: ...various conditions must be met and maintenance work must be carried out both before and after shut down It is not necessary to define a maximum storage period if these measures have been performed 3 9...

Страница 34: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 35: ...ly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h j hrlich 250 h annuellement 250 h anualmente 250 h DIESEL if available falls vorhanden s...

Страница 36: ...ollow operating instructions Information sticker Lashing point Information sticker Lifting point Information sticker Guaranteed sound capacity level Fig 9 Fig 10 Fig 11 Fig 12 Concerning your safety S...

Страница 37: ...eration vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6 meses annual 250 h...

Страница 38: ...ning sticker Starter rope Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 17 Fig 18 Concerning...

Страница 39: ...3 12 Safety components 2 1 3 B 695 0048 Fig 19 1 Protection hood 2 Heat protection cover 3 Belt guard Concerning your safety Safety components DRP25D 39...

Страница 40: ...Concerning your safety Safety components DRP25D 40...

Страница 41: ...4 Indicators and control elements Indicators and control elements DRP25D 41...

Страница 42: ...1 Machine 4 1 3 2 B 695 0174 Fig 20 1 Recoil starter 2 Starter switch 3 Operating hour meter 4 Shut off device 4 1 1 Recoil starter B GEN 0084 Fig 21 Indicators and control elements Machine DRP25D 42...

Страница 43: ...e a new starting attempt can be made 4 1 3 Warning buzzer for engine oil pressure sounds When starting up n Starter switch is in position I ignition on Must stop after the engine has started During op...

Страница 44: ...to be carried out in accordance with the indi cated operating hours 4 1 5 Shut off device Press The engine is shut down Use it only if speed control is broken B GEN 0114 Fig 24 B 695 0148 Fig 25 Indi...

Страница 45: ...0175 Fig 26 1 Height adjustment 2 Locking pawl lever 3 Handle 4 Throttle lever 4 2 1 Height adjustment Setting the steering rod height to the operator s level B 695 0126 Fig 27 Indicators and control...

Страница 46: ...ravel Middle position Neutral position Pull back Reverse travel 4 2 4 Throttle lever Position STOP The engine is shut down Position MIN Idle speed Engine start position Position MAX Maximum speed B 69...

Страница 47: ...5 Checks prior to start up Checks prior to start up DRP25D 47...

Страница 48: ...regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels and lubricants on page 23 WARNING Danger of injury caused by rota...

Страница 49: ...and fuel lines and for leaks 2 Check the bolted connections are tight and secure 3 Check the machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check the starter rope for...

Страница 50: ...a around the oil dipstick 2 Unscrew the dipstick and wipe it clean with a lint free clean cloth 3 Screw the dipstick back in and pull it out again to check the oil level The oil level must be between...

Страница 51: ...ilter Use only fuel of the permitted specification Chapter 8 3 2 Fuel on page 70 Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Re...

Страница 52: ...k the machine safely Chapter 6 4 Parking the machine in secured condition on page 59 2 Allow the engine to cool down 3 Check all rubber buffers for tight fit cracks and tear offs 4 Replace damaged rub...

Страница 53: ...6 Operation Operation DRP25D 53...

Страница 54: ...ering rod down Do not click the locking pawl lever into posi tion again The steering rod must be able to swing freely 2 Adjust the steering rod with the height adjustment to the required height B 695...

Страница 55: ...on when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection Protective equipment n Hearing protection n Working clothes...

Страница 56: ...tion key through position II to position III The starter cranks the engine The warning buzzer must stop 6 If the warning buzzer does not stop after the engine has started n Park the machine safely Cha...

Страница 57: ...y caused by uncontrolled machine movement Always hold on to a running machine Always keep an eye on a running machine Protective equipment n Hearing protection n Working clothes n Safety shoes 1 Make...

Страница 58: ...ruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off 7 For short work interruptions you should always park the machine in secured condition Chapter...

Страница 59: ...mage Do not shut down the engine all of a sudden from full load speed but let it idle for about two minutes Set the throttle lever to position Stop The engine is shut down The warning buzzer sounds 4...

Страница 60: ...Operation Parking the machine in secured condition DRP25D 60...

Страница 61: ...7 Loading transporting the machine Loading transporting the machine DRP25D 61...

Страница 62: ...ure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely...

Страница 63: ...specified loading direction Lifting tackle must not be damaged by machine parts Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Pull at least two suitable lashing belts cro...

Страница 64: ...59 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Remove the split pin and pull the transport wheels out of the holding fixture on the steering rod 4 Stand...

Страница 65: ...Install the second transport wheel on the opposite side and secure it with the split pin 8 Fold down the steering rod and engage the locking pawl lever securely The machine can now be moved B 692 0032...

Страница 66: ...Loading transporting the machine Transport wheels DRP25D 66...

Страница 67: ...8 Maintenance Maintenance DRP25D 67...

Страница 68: ...personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down Make sure that the engine cannot be...

Страница 69: ...well as securing certain components After this work close all maintenance flaps and doors again and return all components to their operating condition 8 2 1 Opening the protection hood 1 Unscrew the...

Страница 70: ...adversely affects the properties of the engine oil especially at low ambient temperatures Optimal operating conditions can be achieved by using the oil vis cosity chart as reference 8 3 1 3 Oil change...

Страница 71: ...in refuelling systems and fuel lines are not permitted Copper containing materials copper lines brass items should be avoided because they can cause catalytic reactions in the fuel with subsequent dep...

Страница 72: ...hydraulic oil always use the same oil to top up and do not mix oil types When changing from mineral oil based hydraulic oil to an ester based biologically degradable hydraulic oil you should consult...

Страница 73: ...SAE 30 SAE 10W Fuel Diesel Winter diesel fuel 3 0 l 0 8 gal us Specification Chapter 8 3 2 Fuel on page 70 Exciter shaft housing as engine oil 0 4 l 0 11 gal us Steering rod Hydraulic oil ISO HV 32 Sp...

Страница 74: ...rance adjust if necessary Chapter 8 9 6 Checking adjusting the valve clearance on page 89 3 Check engine and machine for leaks 4 Retighten the fastening screws on air filter exhaust and other attachme...

Страница 75: ...the exciter housing 84 8 9 3 Replacing the air filter 85 8 9 4 Replacing the fuel filter 86 8 9 5 Replacing the V belt 87 8 9 6 Checking adjusting the valve clearance 89 8 9 7 Replacing the starter ro...

Страница 76: ...se a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 4 Parki...

Страница 77: ...by moving the gun up and down inside the element until it is free of dust 8 Examine the air filter with a torch for cracks and holes 9 Replace the air filter if it is damaged 10 Insert the air filter...

Страница 78: ...Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 59 2 Place the transparent container under the drain plug 3 L...

Страница 79: ...Safety goggles 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 59 2 Remove the battery box cover 3 Remove the battery 2 and the vibration damping mats 1 3 4 5 4...

Страница 80: ...9 Assemble the battery box cover B 692 0038 Fig 72 Maintenance Semi annually DRP25D 80...

Страница 81: ...of the permitted specification Chapter 8 3 1 Engine oil on page 70 Filling quantity Chapter 8 4 List of fuels and lubricants on page 73 Protective equipment n Working clothes n Protective gloves n Sa...

Страница 82: ...rew it back in with a new seal ring tightening torque 20 Nm 15 ft lbf 6 Loosen the screw for approx five turns and pull the oil filter out of the housing 7 CAUTION Danger of eye injuries caused by par...

Страница 83: ...g springs 1 touch the oil filter with both ends 12 Tighten the screw 13 Fill with new engine oil 14 After a short test run check the oil level on the dipstick if nec essary top up to the top dipstick...

Страница 84: ...on on page 59 3 Clean the area around the bleeding screw 1 and filling drain plug 2 4 Tilt the machine slightly towards the oil drain side and secure it properly 5 Unscrew the bleeding screw 6 Unscrew...

Страница 85: ...ing removed the air filter Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 59 2 Allow th...

Страница 86: ...n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition on page 59 2 Clean the area around the tank filler cap 3 Remove the...

Страница 87: ...ne in secured condition on page 59 2 Allow the engine to cool down 3 Unscrew the V belt guard 1 4 Unscrew the guard 5 Unscrew the V belt pulley 1 6 Replace the V belt 3 7 If necessary reassemble the s...

Страница 88: ...plate tightening torque 15 Nm 11 ft lbf 11 Fasten the V belt guard 1 8 9 5 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate CAUTION Danger of injury ca...

Страница 89: ...If frequency incorrect n Check the engine speed n Check the V belt n If necessary contact our customer service 8 9 6 Checking adjusting the valve clearance NOTICE Danger of engine damage We recommend...

Страница 90: ...ith a feeler gauge 1 adjust if necessary 3 Crank the engine further until the intake valve is fully open 4 Check the valve clearance on the exhaust valve adjust if necessary 1 Loosen screw 3 on the ro...

Страница 91: ...ver for leaks 8 9 7 Replacing the starter rope Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 6 4 Parking the machine in secured condition o...

Страница 92: ...knots on both ends A 15 mm 0 6 in 9 Pre tension the coil by approx 4 rotations in direction of arrow Thereby place the starter rope into the recess in the coil 10 CAUTION Danger of injury caused by t...

Страница 93: ...12 Assemble the recoil starter 2 with fastening screws 1 Fig 103 Maintenance Annually DRP25D 93...

Страница 94: ...hine in secured condition on page 59 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Clean the area around the oil level inspection plug and unscrew the plu...

Страница 95: ...tion Chapter 8 3 4 Hydraulic oil on page 71 6 Clean the area around the filler plug and unscrew the filler plug 7 Press the handle forward against the stop and secure it in this position using suitabl...

Страница 96: ...th underneath the filler bore to collect leaking oil 12 Fill with oil through the filler bore until it starts to run out through the level inspection bore 13 Retighten the filler and oil level inspect...

Страница 97: ...ne in secured condition on page 59 2 Move the steering rod to an upright position and engage the locking pawl lever securely 3 Clean the area around the filler plug and unscrew the filler plug 4 Press...

Страница 98: ...ts may get damaged Use only oil of the permitted specification Chapter 8 3 4 Hydraulic oil on page 71 9 Fill with oil through the filler bore until it starts to run out through the level inspection bo...

Страница 99: ...Retighten the filler and oil level inspection plugs 14 Pull the locking pawl lever and fold the steering rod down 15 Dispose of oil in line with environmental regulations HV 32 B 695 0017 Fig 120 B 6...

Страница 100: ...ear your personal protective equipment safety gloves protective working clothes goggles Blow out the cooling fins and cooling air intake openings with compressed air 5 In case of damp or oily contamin...

Страница 101: ...o cool down 3 Unscrew the V belt guard 1 4 Check condition and tension of V belt Compression measurement 5 15 mm 0 2 0 6 in 5 The V belt cannot be re tightened Replace the V belt if it is damaged or i...

Страница 102: ...and check the oil level top up if necessary Nominal value Bottom edge of filling drain bore 7 Clean the bleed screw and filling drain plug and screw them in with a low strength sealing agent e g spar...

Страница 103: ...ght 2 Measure the open circuit voltage of the battery at regular intervals at least 1 x per month Reference values 12 6 V fully charged 12 3 V dis charged to 50 3 Recharge the battery immediately afte...

Страница 104: ...hoses and lines for cracks and leaks 5 Check the service life of hydraulic hoses and replace if nec essary 6 Start the engine and run it for 15 to 30 minutes with idle speed 7 Check the oil levels 8...

Страница 105: ...9 Troubleshooting Troubleshooting DRP25D 105...

Страница 106: ...e Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing th...

Страница 107: ...tion in closed or partly closed rooms or ensure adequate ventilation when working in trenches WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear prot...

Страница 108: ...pe all the way against the end stop Pull the starter handle quickly and with power 7 Manually guide the starter handle back to initial position 8 If the engine does not start during the first attempt...

Страница 109: ...tery to the plus pole of the starter battery using the first jump lead 3 Next connect the second jump lead to the minus pole of the energizing external battery and then to the minus pole of the starte...

Страница 110: ...nment WARNING Danger of injury by fire in the machine Do not use fuses with higher ampere ratings and do not bridge fuses Pos Amperage Designation 1 25 A Main fuse Fig 133 Troubleshooting Fuse assignm...

Страница 111: ...ective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 4 Parking the machine in secured condition on page 59 2 Press the handle forward against the e...

Страница 112: ...in the event of a fault in the speed adjustment Keep feet and hands clear of the vibrating base plate Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Drive the machine ont...

Страница 113: ...e Replace the recoil starter Spring broken Replace the recoil starter The starter rope does not return to the initial position Recoil starter dirty Clean the recoil starter Insufficient pretension of...

Страница 114: ...orrect valve clearance Check the valve clearance adjust if nec essary Injection nozzle does not work correctly Have it checked by qualified expert per sonnel Engine overheats Engine oil level too high...

Страница 115: ...10 Disposal Disposal DRP25D 115...

Страница 116: ...any WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dling fuels a...

Страница 117: ......

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