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18.7

2036 U 012 B                         

0,9

2036 U 024 B                         

0,4

2036 U 036 B                         

0,3

2036 U 048 B                         

0,3

2444 S 024 B                          

1,5

2444 S 048 B                          

0,5

3056 K 012 B                         

0,6

3056 K 024 B                         

0,3

3056 K 036 B                         

0,3

3056 K 048 B                         

0,3

3564 K 012 B                         

2,1

3564 K 024 B                         

1,1

3564 K 036 B                         

0,4

3564 K 048 B                         

0,3

20

Shielded Hall sensor wires

Start-up Procedure

Application 2:

     

Brushless DC servomotor 2444 S 024 B mounted with an optical encoder HEDS 5500 with 512 

pulses per revolution; max. encoder frequency response: 100 kHz; operating range of system 

for this application: 340 to 4 500 rpm.

1. The recommended max. speed is calculated as follows: n

max

  100 000 •

 

60 / 512 = 11 719 rpm. 

    There are no problems since this value is higher than the max. speed of the application (4 500 rpm).
2. Selection of resistor R7: R7 = 16 k; resulting in a max. speed of approx. 7800 rpm  

    (4000000 / 512 ).
    

Note:

 A resistance value selected between 16 k

Ω

 and 33 k

Ω

 (max. speed 3 900 rpm)

      would allow a better use of the speed range (see chapter 18.8.2. Optimizing R7).
3. The dynamic range of the servo amplifier allows to calculate the min. controllable speed,  

     i.e.: 7 800 rpm / 40 = 195 rpm;  there are no problems since the value is below 340 rpm.
4. The gain value allows to calculate the analog input command for a given speed 

     (speed command = speed/gain). 

     Example: For 3 500 rpm the speed command is approx 2.2V (speed command 

     = 3 500 / (800 000 / 512)).

 

 Current limiter

The current limiter is a protection if the motor stalls or if it is overloaded. Allows also to set up 

your specific system without the risk to damage the motor.
1.  Remove load from motor or disconnect motor phases;

    

Note:

  At this point of the procedure the current limit is not known, hence to avoid 

     motor damages during adjustment proceed as described above;

    

2.  Determine the voltage value V

TP;

                    

Motor type              Control voltage V

TP

 

[V]

Table 3:

 Recommended values     

Note:

 The positions of 

TP

 and 

Pot. 

 are indicated in chapters 

12.

 and 

15.

 "Dimensional drawing".

3.  Power the servo amplifier;
4. Using a voltmeter, measure voltage at point 

TP

 (pretinned point) and set Pot. 

 

until the 

     value V

TP 

is obtained.

    Specifications subject to change without notice

Motor type              Control voltage V

TP

 

[V]

         I

lim 

[A]

 

 1.2 

V

TP 

=                     

[V]

 

              1.23

Servo Amplifier BLD 5606

Servo Amplifier BLD 5603

         I

lim 

[A]

 

 0.5 

V

TP 

=                     

[V]

 

              0.63

Содержание BLD 5606 Series

Страница 1: ...BLD 5603 BLD 5606 Series Operating Instructions Servo Amplifier 4 Quadrant PWM for Brushless DC Servomotors Series...

Страница 2: ...Surf to the following Internet address and you will find the latest edition of the instruction manual on line www minimotor ch uk pr For direct Download w w w f a u l haber com Miniature Drive Systems...

Страница 3: ...C4P and BLD 5606 CC4P for current control 18 2 Servo amplifiers BLD 5603 SH4P and BLD 5606 SH4P for speed control 18 3 Servo amplifiers BLD 5603 SE4P and BLD 5606 SE4P for speed control with encoder 1...

Страница 4: ...analog current command The amplifiers are designed for use with a position controller or in constant torque applications Speed control two amplifier configurations are available BLD 5603 SH4P or BLD 5...

Страница 5: ...brushless DC Servomotors with an additional encoder Current control Speed control The Servo Amplifiers type BLD 5603 CC4P and BLD 5606 CC4P are the basic board suitable for the current control torque...

Страница 6: ...CC4P SH4P SE4P 119 3 x 90 5 x 29 119 3 x 90 5 x 37 119 3 x 90 5 x 37 mm 195 225 225 g 4 Technical data Format L x W x H Weight Specifications subject to change without notice 4 Dimensions and weight...

Страница 7: ...2 Input resistance Frequency bandwidth Logical input Ouptput voltage for external use Positive 50 mA max load Negative 5 mA max load Total stand by current typical Hall sensors included Speed range 3...

Страница 8: ...Current limiter type I2 t A brushless DC servomotor tolerates peak currents much higher than the maximum continuous current admissible though only for a limited period of time A current limiter type...

Страница 9: ...riod longer than the maximum T period the servo amplifier will impose the current Ilim which will continue for the duration of the overload e g interval t4 t5 N B When the limiter is active the servo...

Страница 10: ...logical Current amplifier Controller Brushless DC Servomotor Power stage Current feedback Thermal shutdown Ph A Ph B Ph C Hs A Hs B Hs C Dimensional drawing GND Enable Vm For combination with Brushles...

Страница 11: ...sor C Hall sensor B Hall sensor A Enable Supply 5V Current command Before connecting it is recommended to read chapter 17 Special considerations Logical supply output Power supply Phase output Hall se...

Страница 12: ...l For combination with Brushless DC Servomotors 2036 2444 3056 3564 Speed command Controller Brushless DC Servomotor Power stage Current feedback Thermal shutdown Ph A Ph B Ph C Hs A Hs B Hs C GND Spe...

Страница 13: ...sensor B Hall sensor A Enable Supply 5V Speed command Motor Speed Monitor Before connecting it is recommended to read chapter 17 Special considerations Logical supply output Power supply Phase output...

Страница 14: ...contact Pot Offset trimmer adjustment Female terminal block type MC 1 5 4 G 3 81 Phoenix contact Scale reduced GND logical Controller Power stage Current feedback Thermal shutdown GND Speed amplifier...

Страница 15: ...mmand Motor Speed Monitor Before connecting it is recommended to read chapter 17 Special considerations Logical supply output Power supply Phase output Hall sensors Logical command Analog command Enco...

Страница 16: ...otor Imax nmax Maximum current and speed reached by the motor in your specific application 17 3 Wiring A well known disadvantage of Pulse Width Modulation PWM is the large amount of interferences gene...

Страница 17: ...ength In case of wires longer than the standard product 0 3 m it is recommended to use the following cable sections Phase brushless DC servomotors type 2036 B 2444 B 1 0 mm2 AWG 18 Phase brushless DC...

Страница 18: ...sensor A Shielded Hall sensor wires Figure 1 Figure 2 Brown Orange Yellow Black Red Grey Blue Green Phase A Phase B Phase C GND logical Logical supply 5V Hall sensor C Hall sensor B Hall sensor A Bro...

Страница 19: ...ram 18 4 Offset adjustment 18 5 Selection of R7 for servo amplifier BLD 5603 06 SH4P 7 3 and 18 7 Current limiter Procedure Connect the servo amplifier Adjust offset Select R7 R1 C1 and C2 Set current...

Страница 20: ...he amplifier allows to calculate the min controllable speed for this application i e 10 000 rpm 40 250 rpm However this min speed of 250 rpm is not reachable the min speed reachable with the SH4P modu...

Страница 21: ...e denominator this was chosen intentionally since the CPR value normally exceeds 100 and in such a way the max speed and the gain are obtained by a simple calculation N B The max motor speed must not...

Страница 22: ...er allows to calculate the min controllable speed i e 7 800 rpm 40 195 rpm there are no problems since the value is below 340 rpm 4 The gain value allows to calculate the analog input command for a gi...

Страница 23: ...ical with those of the type of application to be optimized 4 Apply rectangular low frequency signal e g 0 2 Hz 2V 5 Display the output signal Motor Speed Monitor contact 15 on an oscilloscope Part 2 P...

Страница 24: ...tain a max speed of 35 000 rpm is between 8 2 k and 11 k 4 Determine by way of experiment the value of R7 corresponding to a max speed of 35 000 rpm choicing a resistance value between those as determ...

Страница 25: ...fier components R7 33 k R1 120 k C1 1 F C2 33 nF Speed command Diagram 1 Measurement 1 input signal Comment The speed command is applied to contact 14 of the connector Time sec Absolute Speed command...

Страница 26: ...d thus it increases the system stability positive effect The load slows down the response negative effect Time sec Motor Speed Monitor V Motor with load and optimization Diagram 4 Comment This measume...

Страница 27: ...the function of the regulator components R1 C1 and C2 in such a way to allow an intervention in the stability of the system Starting data are identical to those in Application 4 The speed command corr...

Страница 28: ...stem to stabilize is increased Measurement 6 output signal Diagram 6 Decrease of R1 R1 56 k Time sec Motor Speed Monitor V Diagram 7 Comment compare against Measurement 2 Increasing capacity C1 increa...

Страница 29: ...ree components R1 C1 and C2 are closely interlinked If e g there are problems when setting up the system at low speed varying only the capacity C2 it is also necessary to change the values of the comp...

Страница 30: ...28 Notes...

Страница 31: ...29 Notes...

Страница 32: ...er de MINIMOTOR SA 6980 Croglio Switzerland Tel 41 0 91 611 31 00 Fax 41 0 91 611 31 10 Email info minimotor ch www minimotor ch MicroMo Electronics Inc 14881 Evergreen Avenue Clearwater FL 33762 3008...

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