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a D:GROUP Company

00254EN – Rev. 01 – 11/2012

7.I

SPARE PARTS LIST

CODE

DESCRIPTION

ASEPTIC

V01 000019500 Pressure transmitter

V20 000033020 AVE Plate IP-44

V20 000034030 Socket

V20 000006040 36 W/84 fluorescent lamp

V20 000006360 2x36W lamp holder

V20 000006900 Power line filter

V20 000006880 Magnetic sensor

V30 000000010 Shielded Proximity Namur AEG 8/2

V30 000000090 Proximity Namur AEG 8/2

V30 000000770 BHX/220 (for ATV)

V30 000005000 Keyboard

V30 000007400 MicroP “BHCPU_CY” card

V30 000006400 "BIOHP " Premium power card

V40 000004120 250N gas spring for front window

V40 000004150 350N gas spring for control panel

V50 000000485 EBM D3G146 180W Suction motor-fan

V50 000000020 EBM D3G225 main motor-fan

V50 000000910 LAF sensor fan diam. 200

V50 000100360 LAF HEPA filter, 1220 x 610 x 115 mm (F1) with laminator sheet

V50 000100230 Suction HEPA filter, 457 x 610 x 69mm (F2)

V50 000100120 Rear Pass box HEPA filter, 305 x 457 x 115 mm (F3 - F4)

V01 000013970 Suction Pneumatic Air Tight Valve (if not installed the electric ATV)

V01 000013980 Suction Electric Air Tight Valve (if not installed the pneumatic ATV)

K60022430500 300 mm internal glove circular support

K60020430600 300 mm external glove circular support

K60020430900 Pass box external glass door

K60020433000 Pass box internal plastic door

V20000004630 Magnetic lock internal doors

V40000003890 Magnetic lock external doors

K60025430000 Textile Bag Plenum

V20000005800 Single-phase switching

V20000007510 Button to open the frontal doors

V20001100130 Foot Switch black

V20000004090 Solenoid 3 Way Valve EVT3174D02F-Q (for pneumatic ATV)

Содержание ASEPTIC

Страница 1: ...54EN Rev 01 11 2012 ORIGINAL INSTRUCTION Commercial office Via Merendi 22 20010 Cornaredo MI Tel 39 02 93 991 92 Fax 39 02 93 991 608 E mail info faster dgroup it OPERATING AND MAINTENANCE MANUAL ASEP...

Страница 2: ...ON 25 7 F HEPA FILTERS by technical assistance personnel 26 7 G REPLACEMENT OF MOTOR FANS by technical assistance personnel 30 7 H REPLACEMENT OF FLUORESCENT LAMPS by technical assistance personnel 32...

Страница 3: ...lity testing Microbiology Preparation of culture media Preparation of ophtalmic solutions TPN Preparation The performances of the isolators are detailed in the TESTING CERTIFICATE Furthermore ASEPTIC...

Страница 4: ...n a room sheltered from rain 2 B INSTALLATION REQUIREMENTS Install the isolator away from drafts and heat sources radiators ventilators convectors to ensure proper functioning Install the isolator in...

Страница 5: ...If an electric valve is supplied then just standard electrical connection is needed For the installation of the work surface proceed as follows remove the protective paper from the work surface leant...

Страница 6: ...D mm 2670x1500x880 Useful dimensions L x H x D mm 1200x700x600 Weigh Kg 330 Noise level dB A 51 Lighting level Lux 1000 Main voltage V 230V AC 2P T Frequency Hz 50 Power W 970 Current A 4 9 Electrica...

Страница 7: ...s creates the positive pressure condition in the working area B to protect the products handled The the air is pushed by the main fan in laminar flow conditions into the work chamber B of the isolator...

Страница 8: ...B REMOTE SIGNALS On the ceiling of the isolator a PVC box contains 3 terminal clamps with the following dry contacts A Ventilation status ON OFF It is possible to obtain a 12 Vdc output to connect a...

Страница 9: ...ired time about 40 seconds for the laminar flow and the internal pressure to reach the pre set values In addition an audible alarm will sound intermittently during this stand by period alerting the op...

Страница 10: ...his value is taken by an electron probe located inside the isolator U V Lamp Residual Lifetime Shows the operating time of the U V lamp pre set by the user with the appropriate keys The LCD will displ...

Страница 11: ...LAF velocity and internal pressure are about 50 than their nominal values The light and the gas electro valve cannot be switched on If they are on they switch off automatically The following two mess...

Страница 12: ...PERATOR MENU LANGUAGE OPERATOR MENU SET UP THE CLOCK OPERATOR MENU CHANGE PASSWORD OPERATOR MENU HISTORY VIEW ALARM CLOCK SET UP ENABLE YES NO SET ALARM CLOCK DATE TIME UV LIGHTING LENGTH DURATION hh...

Страница 13: ...he display shows TIMER SET UP RESET YES press SET 10 to confirm press ESC 9 to exit the operator menu ALARM CLOCK use UP DOWN arrow keys 8 to scroll the operator menu select ALARM CLOCK SET UP and pre...

Страница 14: ...roll the operator menu select U V LAMP RESIDUAL LIFETIME and press SET 10 key the display will show U V LAMP RESIDUAL LIFETIME set XXXX where XXXX shows the number of the hours set for lifetime of the...

Страница 15: ...u select SET UP THE CLOCK and press SET 10 key the display will show SET UP THE CLOCK set XXXX Use the up and down arrow keys to change the hours minutes days month year weekday Then press the SET key...

Страница 16: ...menu VHP MODE The VHP mode is used to seal compleately the cabinet when a disinfection by gas H2O2 or Formaldehyde is required use UP DOWN arrow keys 8 to scroll the operator menu select VHP MODE and...

Страница 17: ...ons in accordance with the regulations in their own country INFORMATION FOR USERS OUTSIDE THE EUROPEAN UNION This symbol is valid only in the European Union If you want to dispose this product contact...

Страница 18: ...painted Gasket polyurethane Keyboard PE graphite circuits in materials compatible with Rohs regulations Front window Laminated safety glass Wirings Wires according to Rohs regulations flame proof case...

Страница 19: ...lator DO NOT use ethanol as a sterilizing substance if a heat source is used under the isolator DO NOT use cosmetic powders nail polish hairspray or cosmetics in general during work DO NOT eat drink o...

Страница 20: ...velocity and work chamber pressure are displayed 5 wait for approx 5 minutes before starting work 6 during this period of time introduce into the internal work zone of the isolator only the materials...

Страница 21: ...n the external door is open it is not possible to open the internal door 4 Introduce the material in the pass box 5 Close the external door 6 Wait till the green light is ON after a prestabilished tim...

Страница 22: ...t cleaned zones do not put the cleaning agents on the HEPA filters to avoid damages Wipe carefully all the cleaned zones using clean blotting paper Be sure to remove any residual of the decontaminatin...

Страница 23: ...zation on the display of the isolator are showed the different phases 8 When the Clarus L 2 finish the Sterilizarion cycle on the display of the isolator appears the following message PRESS SET TO OPE...

Страница 24: ...of the isolator are showed the different phases 7 When the Steris VHP finish the Sterilizarion cycle on the display of the isolator appears the following message PRESS SET TO OPEN THE ATV 8 When the...

Страница 25: ...panel to access the internal part of the cabinet 3 connect the earth conductor of the two motor blowers 4 reconnect the cabinet to the main supply 5 perform maintenance operations 6 disconnect the cab...

Страница 26: ...commended as well as the collection of the replaced HEPA filters in polyethylene bags Pass box top HEPA filters F3 1 Remove the pre filter support frame 2 Unscrew the bolts 20 that fasten the top pass...

Страница 27: ...a D GROUP Company 00254EN Rev 01 11 2012 27 LAF Filter F1 1 Switch off the isolator and disconnect it from the mains 2 Open the control board 1 turning the locks 2 with the proper exagonal key 2 1...

Страница 28: ...e HEPA filter 6 Rear view 5 Remove the HEPA filter wearing PPD and put it in a hermetically sealed polythene bag 6 Place the additional gasket if it is not already present on the filter shoulder frame...

Страница 29: ...ial fastening screws 13 Re close the control board 1 with care and lock it with the closures 2 14 Proceed with the necessary control calibration procedures of the laminar air flow isolator ATTENTION G...

Страница 30: ...he environment the use of PVC gloves is recommended as well as the collection of the replaced materials in polyethylene bags Replacement of main motor fan 1 Proceed as indicated in sub section Replace...

Страница 31: ...stirrup 12 6 Position the new motor fan after having mounted again the flow sensor group 15 and the relevant stirrup 7 Fasten the motor fan with the relevant screws and reconnect electrical connectors...

Страница 32: ...t fasten the frontal panel of the exhaust plenum 4 Remove the screws 20 of the suction fan 13 and the electrical connection Place the new suction fan and set the wiring 5 Re place the textile plenum 7...

Страница 33: ...motor fan 1 V50 000000910 LAF sensor fan diam 200 1 V50 000100360 LAF HEPA filter 1220 x 610 x 115 mm F1 with laminator sheet 1 V50 000100230 Suction HEPA filter 457 x 610 x 69mm F2 1 V50 000100120 Re...

Страница 34: ...the fan anemometer installed in the suction duct Max LAF Alarm Airflow speed in the work chamber over maximum threshold value Front glass open The front window is not closed correctly Sensors failure...

Страница 35: ...ves integrity Check F6 fuse on the power card Check that the suction duct is not clogged Check the suction motor fan HEPA filters are clogged Replace HEPA filters Alarm Minimum LAF alarm The main moto...

Страница 36: ...d to keep the internal pressure constant and to create a protective barrier on the glove opening in case of glove brake Speed regulation Automatic regulation to keep constant air flow speed 0 45 m s a...

Страница 37: ...t to ensure good stability and to protect the basin under the isolator and the front window against damage in transit Take care not to damage protruding parts e g suction duct when passing through doo...

Страница 38: ...PTIC 2 4 2 2800 950 2100 120 Steel straps and clips During transport take care to maintain the package in a vertical position i e the pallet at the bottom The isolator with or without the package must...

Страница 39: ...e instruction manual of which the most important are listed again below installation in a place which does not conform to the manufacturer s recommendations wrong power voltage poor earthing use of ch...

Страница 40: ...dings lasts at least 1 minute The velocity is measured with a hot wire thermo anemometer with the following features Measure Range 0 2 m s Precision of the device including the probe 0 05 m s 5 Workin...

Страница 41: ...st report 13 D MEASUREMENT OF LIGHTING Take the measure with a luxmeter placed inside the work chamber in the middle of the work surface Consider at least 4 readings points where the two side points s...

Страница 42: ...hat the red light of the relevant alarm and the visual and sound buzzer signals start Furthermore check that when the glove is back in the correct position the alarm stops ALARM FOR OPENING OF THE FRO...

Страница 43: ...exposure to aerosol TEST PROCEDURE The photometer must be used at a threshold sensitivity specific to the test aerosol of 0 0001 g l and capable of measuring aerosol concentrations up to about 80 g l...

Страница 44: ...LAF HEPA Filter F1 5 Working Chamber 6 ATV 7 Screws 8 Front Window Screws 9 Front Window gas springs 10 Control Panel locks 11 Lamps 12 Control Panel 13 LAF Plenum 14 SUCTION motor fan 15 LAF Fan Scre...

Страница 45: ...a D GROUP Company 00254EN Rev 01 11 2012 45 13 IDIAGRAM FOR MAINTENANCE OPERATIONS...

Страница 46: ...a D GROUP Company 00254EN Rev 01 11 2012 46...

Страница 47: ...a D GROUP Company 00254EN Rev 01 11 2012 47 13 J FRONTAL DIAGRAM...

Страница 48: ...a D GROUP Company 00254EN Rev 01 11 2012 48 13 K SIDE DIAGRAM...

Страница 49: ...a D GROUP Company 00254EN Rev 01 11 2012 49 14 SUPPORT TABLE...

Страница 50: ...Check the tightening of all the screws and the firmness of the stand Lift the isolator with suitable equipment for example a forklift complying with the safety rules the weight of the isolator is sho...

Страница 51: ...1 16 SENSORS LIST PCB PLUG SOFTWARE NAME OF THE SENSOR DESCRIPTION J9 S0 LAF J10 S1 not used J11 S2 not used J12 S3 not used J13 S4 Window closed J14 S5 Left footswitch J15 S6 Right footswitch J16 S7...

Страница 52: ...a D GROUP Company 00254EN Rev 01 11 2012 52 17 WIRING DIAGRAM ASEPTIC EQUIPPED WITH CLARUS L 2...

Страница 53: ...a D GROUP Company 00254EN Rev 01 11 2012 53...

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Страница 60: ...a D GROUP Company 00254EN Rev 01 11 2012 60 18 WIRING DIAGRAM ASEPTIC EQUIPPED WITH STERIS VHP...

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Страница 68: ...ouncil on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits and with the following standards EN 12469 Biotechnology perform...

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