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ANNUAL MAINTENANCE

 

 

1.   DRAIN AND REPLACE OIL

 at least once a year or 200 operating hours, whichever comes first.  

Allow unit to run for five minutes before draining to warm up the oil.  Remove six screws that hold 
on the back panel.  The drain plug is on the end of the oil tank.  After draining and replacing plug, 
fill through the breather cap hole on top of the unit to within 1” of the top.  (approx. 1-1/2 gallons)  
Use  a  quality  hydraulic  oil  with  an 

ISO  VG-46

  weight  rating  for  general  year  round  use.    Use  a 

heavier 

ISO VG-68

 weight rating for continuous hot weather operation. 

 

2.

 

PRESSURE WASH MACHINE

 inside and out. Remove the front and rear cover plates to access 

the  inside  area  of  the  machine.  Using  compressed  air,  blow  dry  the  inside  and  outside 
components after washing. 

 

3.

 

INSPECT  MACHINE  FOR OIL LEAKS

 by turning on and running machine for a minimum of 15 

minutes. During this time, cycle the bender a minimum of 10 times. If your machine has a cutter, 
cycle the cutter a minimum of 10 times as well. Turn off machine and with the front and rear cover 
plates  still  removed,  use  a  flash  light  to  look  for  any  signs  of  hydraulic  fluid  leaking.  Check  the 
entire rotary actuator that moves the bender. Check the cutter hydraulic cylinder (if so equipped). 
Inspect  around  the  chrome  piston  rod,  and  the  rear  body  seal.  Check  all  hydraulic  lines  and 
fittings. Oil can travel great distances so it is important to try to find the true source of the leak so 
that it can be repaired. 

 

4.  LUBRICATE ALL THREADED FASTENERS

 and inspect all wearable components. Remove the 

bending  post  bolt,  the  bending  support  roller  bolt,  the  cutter  adjustable  bar  support  bolt  (if  so 
equipped)  and  lubricate  them  liberally  with  a  good  quality  anti-seize.  Use  lithium  grease  and 
lubricate the end bearings of the table rollers. Spray LPS rust inhibitor on all exposed metal parts 
to protect them from corrosion. 

 

5.  REASSEMBLE  MACHINE  AND  TEST

  for  proper  operation  and  performance.  To  test  the 

hydraulic system set-up machine to bend a 

1” bar around the 6” die. Set the bend adjuster to 180 

degrees

. Time the machine to bend a 1” bar 180 degrees. It should take a maximum of 18 to 20 

seconds  to  co

mplete  this  bend.  Set  up  the  cutter  (if  so  equipped)  to  cut  a  1”  bar.  Time  the 

machine to cut a 1” bar. It should take a maximum of 5 seconds to complete this cut. If after these 
tests  you find  your  machine  taking  longer  than  the  times  shown  above,  this  is  an  indication  that 
your hydraulic pump is showing signs of wear and may need to be replaced.  

 

****

  The 

FASCUT

  factory  has  very  knowledgeable  people  on  staff  answering  your  phone  calls. 

They  are  trained  in  all  facets  of  our  machines  operation  and  are  very  good  at  helping  you 
determine exactly what is wrong with your machine. The factory stocks every component of all our 
machines and can assist you and ship any part to you immediately with easy instructions for you 
to repair your machine on-site.  

 

MADE IN THE U.S.A

We are proud to be able to offer you outstanding customer service to go along with the quality 

machines that 

FASCUT

 has produced for over 30 years. 

 
 
 

Содержание 19547

Страница 1: ... 850 Bender with cutter head option serial 19547 and up INSTRUCTION MANUAL Built in the U S A FASCUT Industries 7248 Inama Rd Sauk City WI 53583 Phone 608 643 6678 Fax 608 643 2682 Email info fascut com www fascut com ...

Страница 2: ...r updates DO NOT turn machine on before removing the shipping plug on the top of the oil reservoir and replacing it with the supplied breather cap To gain access remove the six screws that hold on the back panel This is where you will find the Foot Pedal control as well ALWAYS wear safety glasses when operating and KEEP fingers away from cutting blades and bending rollers or serious personal injur...

Страница 3: ... to a 220 240 volt 50 60 cycle 1 phase power source Unit will draw approximately 8 amps Make certain wiring is sized properly Excessive voltage drop at the unit will cause the motor to burn out 1 GENERATOR MUST BE 5000 WATTS OR LARGER Disable idle down feature so generator engine is running at operating speed before turning on machine 2 TURN ON using the toggle switch In cold weather operations be...

Страница 4: ...to secure in this position The large post on the left bolts to the table in four different positions It is held in place with a 1 allen head bolt in one of two threaded holes on the table It can be rotated to two different positions per hole For smaller material there are also three smaller 5 8 threaded holes in the table to use with either an adjustable sliding post or a 1 or 1 1 2 diameter solid...

Страница 5: ...et up has to be Attempting to bend material to tightly will cause the material and or bender components to break WARNING If not set up properly bender components or material will break and fly out SERIOUS INJURY OR DEATH COULD RESULT It is the operator s responsibility to calculate the tensile strength of the material being bent and determine whether the chosen set up can withstand the pressure wi...

Страница 6: ...to the adjustable support roller as the bar is drawn TOWARDS this roller when a bend is made SERIOUS INJURY COULD RESULT ALWAYS KEEP HANDS CLEAR of all bending dies the bending post and the adjustable support roller when a bend is being made or SERIOUS INJURY COULD RESULT KEEP YOUR HANDS AWAY FROM ALL MOVING PARTS REMOVE all loose clothing before operating machine STAND CLEAR OF THE BACK SIDE OF T...

Страница 7: ...imply remove blade securing bolts and rotate to the next sharp edge To access the blade securing bolts for the blade that moves simply turn on the machine and make sure Cut Bend lever is in the CUT position Press the foot pedal and when the ram has extended about of the way out flip off the on off switch and turn the motor off The ram will stay in the extended position until the machine is turned ...

Страница 8: ...or SERIOUS INJURY COULD RESULT ______________________________________________________________________ DAILY MAINTENANCE 1 GREASE fitting on top of the shaft that holds the adjustable bending support roller 2 GREASE fitting on the left side of the cutter head units with optional cutter 3 TIGHTEN blade securing bolts before each use period Turn on the machine and make sure Cut Bend lever is in the C...

Страница 9: ... the leak so that it can be repaired 4 LUBRICATE ALL THREADED FASTENERS and inspect all wearable components Remove the bending post bolt the bending support roller bolt the cutter adjustable bar support bolt if so equipped and lubricate them liberally with a good quality anti seize Use lithium grease and lubricate the end bearings of the table rollers Spray LPS rust inhibitor on all exposed metal ...

Страница 10: ...ending die being used The proper setting allows the bar to touch near the tip of the paddle so the bar slides off as soon as it begins bending Two stops can be set Set one paddle bar for the short dimension and the other for the long Keep the thumb screw loose on the paddle bar closest to the rotary table and simply slide it back and forth as needed to bend up the rectangle WARNING Make certain th...

Страница 11: ...s the shape is being formed Programming is done in seconds so it is easy to use You can now fabricate complex shapes accurately with ease Angle adjustment is in 1 degree increments A running counter keeps track of your finished pieces Just unplug and remove the pendant when not needed and use the manual angle control that comes standard on all machines The programmable angle control increases prod...

Страница 12: ... 29 1 6 24 PROGRAMMING ANGLES Pushing the DOWN arrow a second time brings you to the first angle A1 Use the LEFT and RIGHT arrows to adjust the angle value for the degrees of bend you want Each time you push the DOWN arrow you advance to the next angle up to A6 IMPORTANT When finished programming you MUST push the UP arrow to put the controller into RUN mode If you forget nothing will happen when ...

Страница 13: ...Use the following guide as a starting point For 3 8 thick bar bent on 1 1 2 diameter die L minus 1 1 4 M For 1 2 thick bar bent on 3 diameter die L minus 2 1 4 M For 3 4 thick bar bent on 4 1 2 diameter die L minus 3 1 4 M For 1 thick bar bent on 6 diameter die L minus 4 1 4 M ...

Страница 14: ...Page is blank ...

Страница 15: ...00 1 1 4 Rear cover panel 80608 39 00 1 5 Frame 80612 735 00 1 6 Top cover panel 80613 59 00 1 7 Table roller 80615 28 17 2 8 Bar rest support cutter option 80616 13 27 1 9 Cooling fan 80618 42 00 1 10 Selector valve cut bend cutter option 80623 117 28 1 11 Selector valve handle only cutter option 80624 18 60 1 12 Bar rest assembly cutter option 80710 13 80 1 12 Safety cover plate cutter option 80...

Страница 16: ...Rotary Bending Components Breakdown A ...

Страница 17: ... Bending post bolt 1 x 2 1 2 long 80338 10 16 1 Bending Post Bushing 1 x 5 8 ID 80340 30 00 1 Bending Post Bushing 1 1 2 x 5 8 ID 80342 34 00 1 Bending Post Bolt 5 8 x 2 1 2 long 80339 7 00 1 Adjustable Sliding Post 80380 108 00 1 Sliding Post Bolt 5 8 x 1 3 4 long 80381 6 80 2 Bending Pin dia 80370 50 00 1 Bending Pin dia 80372 50 00 1 Bending Pin 1 dia 80341 20 00 1 Bending Pin 1 1 4 dia 80374 6...

Страница 18: ...Rotary Hydraulic Actuator Breakdown AA ...

Страница 19: ... Bearing cap o ring seal 80530 2 08 1 4 Bearing cap 80513 62 00 1 5 Pinion 80520 159 00 1 6 Tie rod nut 80515 89 16 8 Tie rod 80514 5 20 16 10 Pinion o ring seal 80531 2 08 2 11 Relief valve 80516 4 95 1 12 Cylinder tube 80511 61 00 4 13 PTFE Piston Seal 80537 7 60 4 14 Loader o ring included with Index 13 15 Cylinder tube o ring seal 80534 96 4 16 Piston rack 80521 232 00 2 17 Cylinder head 80512...

Страница 20: ...Cutter Head and Hydraulic Cylinder Breakdown B ...

Страница 21: ... 1 7 Key sq 80451 14 50 1 8 Cutter head casting 80700 748 00 1 9 Cylinder to cutter head bolts lock washers 80705 1 20 8 10 Xxx 11 Bar support adjustable 80715 21 00 1 12 Safety cover plate 80721 27 64 1 13 Safety decal for cover plate 78643 98 1 14 Safety cover plate attach screw and nut 80723 15 2 15 Grease fitting elbow 82548 1 94 1 16 Cutting blades 800 type set FAS800 85 00 1 special Cutting ...

Страница 22: ......

Страница 23: ...ve directional 10 serial 19592 and up 78921 94 35 8 Valve coil 110 v 8 serial 19547 19591 78935 71 40 Valve coil 110 v 10 serial 19592 and up 78936 71 40 Valve coil 24 VAC 10 for 220 v units serial 19592 and up 78934 71 40 Valve coil 24 VDC 10 for Programmable units serial 19592 and up 78933 71 40 9 Valve coil cable 78940 27 48 10 Valve pressure shut down 78989 102 11 11 Electric Motor 75703 673 0...

Страница 24: ......

Страница 25: ...f cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from tee in three way valve to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80478 12 60 1 9 Three...

Страница 26: ......

Страница 27: ...turn line goes from power unit to union tee 80470 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from union tee to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80478 12 60 1 11 Fitting Union Tee 73122...

Страница 28: ......

Страница 29: ...t of cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from tee in three way valve to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80488 12 60 1 9 Th...

Страница 30: ......

Страница 31: ... goes from tee on power unit to union tee 80476 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B 80486 12 60 1 7 Pressure line goes from union tee to rotary actuator cylinder C 80487 12 60 1 8 Return line goes from union tee to rotary actuator cylinder D 80488 12 60 1 11 Fitting Union Tee 73122 1...

Страница 32: ...Electrical Components Breakdown E ...

Страница 33: ...raight 74492 2 20 1 5 Liquid Tight fitting elbow 74493 3 92 1 6 On Off switch 110v On Off switch 220v On Off switch boot 76619 76620 76633 8 12 9 60 2 97 1 1 1 7 Power cord w plug 110v 76745 12 28 1 8 Relay 110v Relay 24v 76951 76952 23 55 30 39 1 1 9 Relay socket 76953 7 80 1 10 Relay retainer clip 76954 84 1 11 Terminal block 77837 4 85 1 Transformer 24 VAC not shown 77875 29 50 1 If wired for 2...

Страница 34: ...Foot Pedal Control Breakdown F ...

Страница 35: ...al control Standard 72365 129 00 1 Foot pedal control or Programmable 72364 134 00 1 Foot pedal vinyl boot 72366 9 80 1 2 Foot pedal cord w plug standard 72369 27 50 1 Foot pedal cord w plug for programmable 72370 32 50 3 4 Cord grip 72371 3 85 1 Foot pedal socket standard Breakdown E 2 72373 23 66 1 Foot pedal socket for programmable 72374 28 20 5 6 7 Foot pedal switch 72394 16 95 1 ...

Страница 36: ...oving the angle adjuster from 0 deg to 180 deg positions the limit switch closer to or farther away from the cam This controls how much the rotary disk must turn before it triggers the limit switch When the limit switch is triggered it energizes the relay which will open the valve coil circuit causing the rotary disk to rotate back to the starting point Programmable Controller Wiring Diagram ...

Страница 37: ...arger 5 Turn off or disconnect idle down feature 6 Replace motor Motor runs but nothing happens when foot pedal is depressed 1 Relay has fallen out of its socket 2 Relay socket is broken 3 Bend angle adjuster is moved over to 0 degrees 4 Limit switch is bad 5 Relay is bad 6 Foot pedal cord or plug is damaged 7 Jack is bad 8 Switch inside foot pedal is bad 9 Loose wire 10 Valve coil is bad 11 Direc...

Страница 38: ...rest on the bottom of the cutter opening Oil is leaking 1 Hydraulic tubes and fittings are loose or damaged 2 Hydraulic cylinder body seals or rod seal is leaking 3 Oil is leaking from rotary actuator 1 Check fittings for tightness Replace damaged fittings or tube 2 Install new body and or rod seals in hydraulic cylinder 3 Install new seals and o rings in rotary actuator Bending or Cutting is slow...

Страница 39: ... has been abused or in an accident misuse is evident caused by overloading the tool beyond its rated capacity use on improper voltage or current use of the tool after partial failure or use with improper accessories This warranty is in lieu of all other warranties expressed or implied and there are no warranties on merchantability or fitness for a particular purpose In no event shall seller be lia...

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