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5. MAINTENANCE AND ADJUSTMENT

5.1. Periodic maintenance chart.

Table 4

Hours of
operation

Service requirements

Clea

rica

ang

just

Replen

ish

Dra

Remo

Every 10

Engine oil level

Hours

Dry air cleaner dust collector

Radiator coolant level

Radiator matrix and oil cooler

Water in air reservoir (if fitted)

Air compressor V-belt (during first 30 hours)

Dry air cleaner outer element

Every 50

Fuel filter(s)

Hours

Transmission and rear axle oil level

Battery electrolyte level and concentration

Lubrication acc. to the Grease Points Chart.

Clutch pedal and PTO clutch lever free travel

Tightness of external threaded connections (wheels,
manifolds, cab, ballast weights, 3-point linkage etc.)

Condition of tyres and pressures

Every 300 Engine oil and oil filter

Hours

Transmission oil level

Front drive axle oil including final reduction units

Hydraulic oil filter

Braking system adjustment

Air compressor (if fitted) and fan V-belts tension

Tightness of trailer air braking system (if fitted)

Tightness of external threaded connections (manifolds,
cab, 3-point linkage)

Hydrostatic steering oil and oil filter

Dry air cleaner outer element

Every 600 Dry air cleaner outer element

Hours

Fuel preliminary filter

Valve clearances

Hydrostatic steering oil and oil filter

Starter motor pinion

Every 900 Primary fuel filter element

Hours

Injector maintenance

Fuel system breathing

Hydrostatic steering oil and oil filter

Rear axle oil level

Front drive axle oil level (including final reduction units)

Fuel tank and air reservoir (if fitted)

Transmission and rear axle oil

Содержание 6060DT

Страница 1: ...Kullanım Kılavuzu Farmtrac 6060DT 6075DT ...

Страница 2: ... the engine 23 4 3 Driving the tractor 25 4 4 Power take off PTO 27 4 4 1 Use of Multi Speed PTO Reverse PTO 28 4 5 Tractor hydraulic system 29 4 5 1 Hydraulic lift system 29 4 5 2 External hydraulics control 31 4 6 Equipment attaching on three point linkage 32 4 7 Attaching trailed machines and implements 33 4 8 Tractor weighing 35 5 MAINTENANCE AND ADJUSTMENT 36 5 1 Periodic maintenance chart 36...

Страница 3: ...6 5 7 2 Front wheels toe in 47 5 7 3 Rear wheel track adjustment 47 5 7 4 Tyres use maintenance 48 5 8 Clutch 48 5 10 Three point linkage 50 5 11 Operator s seat 50 5 12 Braking system 50 5 12 1 Service break adjustment 50 5 12 2 Parking break adjustment 51 5 13 Air braking system 52 5 14 Hydraulic lift 54 ...

Страница 4: ...the controls before attempting to operate the tractor and observe the included rules Safety symbols 1 2 3 4 5 Ad 1 Read the operator s manual carefully Ad 2 Keep your hands away from moving parts Ad 3 Always start the engine from the operator s seat Ad 4 Stop the engine and remove the key before you start maintenance or repair operations Ad 5 Keep away from the three point linkage ...

Страница 5: ...lways be quoted to the Dealer whenever tractor requires service Read this manual carefully and keep it at a convenient place for future reference This manual must be considered as an integral part of your tractor If at any time you require service or advice concerning your tractor do not hesitate to contact your Authorized Dealer He has trained personnel genuine parts and the necessary equipment t...

Страница 6: ...ine serial number certificate number etc The chassis tractor serial number is punctured on the right reduction gear housing Fig 1b The engine serial and certificate number punctured on the cylinder block under starter motor Fig 1c and on identification plate stuck on valve cover Fig 1c Protection frame identification data on identification plate on right pillar outside Fig 1f Fig 1a Fig 1b Fig 1c ...

Страница 7: ...gage the parking brake while the tractor is in motion 6 Never get off the tractor while it is in motion 7 Never park the tractor on a steep incline 8 To provide maximum lateral stability add liquid ballast to tyres and cast iron wheel weights and set front and rear wheels to maximum tread width commensurate with the operation being performed 9 Do not tie ropes chains or cables to the axle or other...

Страница 8: ...romptly if the front wheels rise off the ground 14 Whenever possible avoid driving the tractor across slopes Preferably drive up and down sloping fields If it is necessary to work across slopes proceed as follows use the widest wheel track setting compatible with the implement being used always turn uphill at the end of each run raise the implement to the height sufficient for making a turn only o...

Страница 9: ...room for expansion 6 Wipe up spilled fuel immediately 7 Always tighten the fuel tank cap securely 8 If the original fuel tank cap is lost replace it with an approved cap A non approved cap may not be safe 9 Keep equipment clean and properly maintained 10 Do not drive equipment near open fires 11 Should the fuel catch fire extinguish fire covering it tightly with asbestos blanket canvas sheet or ra...

Страница 10: ... parts replacement if the manufacturer is responsible for the defect NOTE FARMTRAC TRACTORS EUROPE will not accept responsibility for any claim resulting from the fitment of non approved parts or attachments or unauthorized modification or alteration NOTE Repairs of parts protected with seals can by carried out by an Authorized Dealer only Arbitrary removal or breaking of the seal may lead to warr...

Страница 11: ...before delivery 1 Verify serial numbers of the tractor and engine 2 Assemble parts removed for transport 3 Check the tractor against its specification 4 Examine the condition of factory seals 5 Remove water and impurities from water trap and bleed the fuel system 6 Check the liquid level in the cooling system and in screen washer system 7 Check the oil level in all system 8 Check the battery elect...

Страница 12: ...Injection pump type make BOSH Max no load speed 2500 2550 rpm Injector type BOSH Fuel filter type location make Two stage type Recommended fuel summer interim period winter Diesel fuel B per PN EN590 2002 D per PN EN590 2002 F per PN EN590 2002 Fuel tank capacity 59 dm 3 Lubrication System Type Full flow force feed and splash Oil filter type Spin on throw away type Lubricating system capacity 8 0 ...

Страница 13: ...er Type mechanical with constant mesh gears Number of gears 4 1R Number of reduction unit gears 2 Total number of forward reverse gears 8 F 2 R Gearbox control manual by means of two levers Oil capacity See rear axle Rear Axle Type bevel tooth crown wheel and pinion Final drive gear ratio 6 16 1 Differential satellites No differential lock 4 mechanical foot operated Final reduction gears type gear...

Страница 14: ...gine PTO ratio iWOM 0 278 Rotation rightwards from tractor end 2 4 Hydraulic lift system Type piston type with position draft control Cylinder bore 76 2 Hydraulic pomp type gear Hydraulic pomp capacity at 2200 rpm 44 dm 3 min Nominal Pressure 19 MPa Number of quick couplings for external hydraulics 2 4 option Quick couplings type ISO Oil filter on the suction side of the pump External hydraulics c...

Страница 15: ...el track Recommended inflation pressures at field at road transport W 15 x 28 14 9 28 1320 1930 mm 120 kPa 140 kPa Front wheels Rim size Tire size standard Recommended inflation pressures at field at road transport W 8 x 20 9 5 R 20 100 110 kPa 120 140 kPa 2 9 Braking system Service brake Type wet disc type Control mechanical foot control with possibility of left right wheel independent braking Ac...

Страница 16: ...ss Unbraked agricultural implement Independently braked towable mass Inertia braked towable mass Towable mass ftted with air braking 1500 3000 5000 5000 12500 Ballast weights Front axle 4 x 22 1 x 40 128 kg Rear axle 2 x 35 4 x 32 198 kg 2 11 Tractor dimensions Overall length mm 3595 3924 Overall width mm 1370 2418 Overall height mm 2434 2438 Wheelbase mm 2250 Ground clearance mm 301 332 Minimum t...

Страница 17: ...17 3 INSTRUMENT PANEL CONTROL DEVICES 3 1 Instrument Panel Fig 3 1 Instrument panel see description below ...

Страница 18: ...lluminates when the headlights are switched to main beam Trailer 2 direction indicator warning light 9 green This warning light illuminates when the starter switch key is in pos 2 Operates only if the trailer is connected to the tractor Battery charge warning light 10 red This charge warning light illuminates when the starter switch key is in pos 2 The light should extinguish after the engine star...

Страница 19: ...s to decrease the engine speed NOTE When traveling on the road the foot throttle should be used and the hand throttle lever should be brought to the closed position Horn switch 22 To actuate horn push the button Operates with the key start switch turned to position 2 Light switch 23 The switch has four positions Pos 1 switch turned R H S OFF Pos 2 switch turned clockwise panel and side tail lights...

Страница 20: ...fined spaces or locked together using latch to provide a master pedal for normal braking For independent braking disengage the latch Then the left pedal actuates the brake of rear L H wheel and the right pedal the brake of rear R H wheel When driving on public road both brake pedals must be locked together Foot Throttle 4 Operation of the foot throttle overrides the hand throttle setting 21 fig 3 ...

Страница 21: ...aulic system PTO clutch lever 11 Tractors are fitted with double disc clutch in which PTO output shaft is actuated with a lever To engage PTO output shaft pull the clutch lever lock upward and shift the lever forward To disengage pull lever backwards Range lever 12 The range lever is used to select high H or low L gear range Select the range according to the load and speed requirement See figure b...

Страница 22: ...sition control to set the rate of raise the lower links Compressor engage lever Compressor is fitted with clutch To disengage clutch operate lever on compressor back side downwards 3 3 Operator s seat adjustments The operator s seat can be adjusted as follows for its distance from the steering wheel for height for its suspension stiffness To adjust its distance from the steering wheel disengage th...

Страница 23: ... Maintenance Chart every 10 hours of operation and particularly make sure all safety shields are in place and secured properly check coolant and engine oil levels and replenish as necessary check the tension of belts and adjust as required ensure the grill and the radiator are clear of debris to provide adequate engine cooling switch on the earth switch located on tractor right side above battery ...

Страница 24: ...et an even idle speed Cold weather starting procedure at ambient temperatures below 5 C In such case the flame plug must be used set the hand throttle lever to fully open position prior to cranking the engine turn the key to the HEAT position and hold it there for 20 to 30 seconds Then turn the key clockwise to the START position When the engine starts return the key again to the HEAT position and...

Страница 25: ...le to minimum position and use the foot throttle only 5 When tractor is towed the engine must run due to hydrostatic steering system and the gear lever place in neutral position Recommendations aimed at tractor operating efficiency and fuel saving 1 Match the attached implement size so that the engine could operate at over 75 of its power 2 Avoid unnecessary tractor idling and reduce the time spen...

Страница 26: ...ed from the drop box by the drive shaft crown wheel and pinion and differential mechanism to the front axle final reduction units As a standard equipment the limited slip type of differential is fitted self locking WARNING Operation in four wheel drive is intended for field work only Do not use the tractor in four wheel drive on roads or dry land Rear differential lock If during the field work one...

Страница 27: ...t is securely locked on the tractor PTO shaft before starting the engine 4 After locking the drive shaft on the tractor PTO shaft attach the drive shaft guard safety chains to the master shields 5 Fit the removable cap when the PTO drive line is not in use Operating the PTO Tractors are fitted with double disc clutch in which PTO output shaft is actuated with a lever To engage PTO output shaft pul...

Страница 28: ... PTO Clutch Lever Select the Main gear lever in any one gear position 1st to 4th Engage PTO Clutch and the PTO will start rotating as per the selection of the gear You can further change the PTO RPM in a particular gear selection by changing the engine RPM also C Getting Reverse PTO feature Keep your Hi or Low lever in Neutral Position Disengage PTO Clutch Lever Select the Main gear lever in Rever...

Страница 29: ...ve the Draft Control Lever in the quadrant to find the point near the centre where the lift links neither raise nor lower This is the neutral point Lower the implement into work using the Draft Control Lever Push the Lever forward to increase the draft loading Pull rearwards to reduce the draft loading In most circumstances forward movement of the Draft Control Lever will increase implement depth ...

Страница 30: ... when operating in Draft Control When operating in Position Control it is of no advantage to restrict the oil flow in the hydraulic system However the manual flow control valve where fitted may be used to reduce the rate of lift of the three point linkage if required To reduce the rate of lift tilt the Flow Control Valve lever knob 18 Fig 3 2 forward Tilt the Rocker rearward to increase the rate o...

Страница 31: ...connecting remote cylinder hoses thoroughly clean the connections to prevent oil contamination Remote cylinders are operated by oil drawn from the tractor transmission system Therefore always check and replenish the transmission system oil after remote cylinder equipment has been connected and cycled a few times If hoses are accidentally disconnected from the tractor during use clean tip and coupl...

Страница 32: ... second remote cylinder can be connected on tractor where twin spool valve is installed after connection to the second set of couplers 4 6 Equipment attaching on three point linkage The tractor lift hydraulic system with three point linkage see Fig 4 6 1 facilitates control of implements and machines from operator s place The three point linkage consists of following elements 1 Top link 2 it is fi...

Страница 33: ... three point linkage or when coupling trailed equipment to the drawbar ensure that there is adequate clearance between the implement and the tractor The clearance in the raised position should be checked by raising the implement carefully in Position Control Check the swing clearance by performing a series of left and right hand turns with the tractor and implement combination Detaching the implem...

Страница 34: ...n towing ensure setting multi hole drawbar below tractor rear axle to maintain tractor stability It is not allowed to attach implements which can raise multi hole drawbar during operation Fig 4 6 1 Three point linkage 1 Ball joint 2 Top link 3 Locking handle 4 Top link rocker 5 Top link lug 6 L H lift rod 7 L H stabilizer 8 L H lift link 9 R H lift link 10 RH stabilizer 11 R H lift rod adjustment ...

Страница 35: ...o the rear wheels as the implement is raised by the tractor three point linkage Weighing limitations Additional weights cab be applied to front weight carrier 4 wafer weights of 22 kg each and central tow hook of 40 kg 4x22 kg 40 kg 128 kg to rear wheels 2 rear wheel weights of 35 kg each and 4 additional weights of 32 kg each 2x35 kg 4x32 kg 198 kg WARNING Take special care when carry and assembl...

Страница 36: ...ondition of tyres and pressures X X Every 300 Engine oil and oil filter X X Hours Transmission oil level X X Front drive axle oil including final reduction units X X Hydraulic oil filter X Braking system adjustment X X Air compressor if fitted and fan V belts tension X X Tightness of trailer air braking system if fitted X X Tightness of external threaded connections manifolds cab 3 point linkage X...

Страница 37: ...all systems Transmission Hydraulic lift Reduction gears Hydraulic oil Hipol ATF 2D Steering system To reduction gear hole lower edge 5 2 2 Greases In the FARMTRAC tractor grease is applied by hand or using grease gun in grease fittings Greasing points are shown in Table No 6 NOTE Clean the grease gun and grease point nipple before and after lubrication Table 6 Grease point Greasing method Number o...

Страница 38: ...l to drain back into the sump tractor must be on level ground Check the oil level by means of the dipstick 12 Fig 5 3 2 If necessary remove the filler plug and top up with fresh oil to the upper mark on the dipstick Do not overfill Change the engine oil and oil filter as specified in table 4 To change the oil proceed as follows Warm the engine to operating temperature Stop the engine remove the dr...

Страница 39: ...ce a year Fill the tank with clean diesel fuel Don t empty fuel tank completely Fuel filter maintenance Remove water and impurities from filters preliminary and primary every 50 hours of operation Fig 5 3 3 Fig 5 3 1 Engine L H side 1 Hydraulic oil pump 2 Engine oil filter 3 Drain plug 4 Hydraulic oil filter 5 Turbocharger oil filter 6 Air Pressure regulating valve Fig 5 3 2 Engine R H side 7 Hydr...

Страница 40: ... comes from the banjo bolt Tighten the banjo bolt loosen the union nut at the fuelled starting aid glow plug and operate the hand primer until fuel free of air comes from the connection Tighten the union nut at the starting aid loosen the high pressure pipe union nut at two of the injectors set the throttle fully open and operate the starter motor until fuel is forced out from the pipes then tight...

Страница 41: ...e radiator filler cap and check that the coolant level is with the bottom of the filler neck Top up as necessary Clean the radiator matrix and oil cooler every 10 hours of operation or daily by blowing compressed air from the rear of the radiator Every year or every 1200 hours of operation clean cooling system and change coolant In order to drain and refill the cooling system precede as follows en...

Страница 42: ...ting it between the top of the valve stem and rocker lever the sequence of valves from No 1 cylinder is shown in the table below NOTE No 1 cylinder is at the front of the engine if adjustment is needed adjust the clearance by turning the adjusting screw on the valve rocker recheck the valve clearance with the piston of No 1 cylinder in TDC position check and adjust the following valves No 1 inlet ...

Страница 43: ... when installing a battery or using a slave battery to jump start the engine ALWAYS disconnect the battery earth cable before carrying out arc welding on the tractor or on any implement attached to the tractor Fig 5 4 1 V belts 1 Compressor V belt 2 Fan alternator V belt 3 Compressor 4 Alternator 5 4 1 Alternator maintenance Check the fan alternator V belt tension every 300 hours of operation Fig ...

Страница 44: ...ctrolyte concentration so that the battery charge level could be defined If the battery is found discharged to 50 or more it should be recharged until a signs of full battery charge are evident intensive gas emission and the electrolyte concentration NOTE In some territories maintenance free batteries are fitted on tractors Follow the manufacturer s maintenance instructions WARNING 1 During servic...

Страница 45: ...V 55 W 2 Rear work lamp H3 12V 55W 1 Front marker lights 12V 5W 2 Rear marker lights and stop lights 12V 5 21W 2 Flashing indicators front and rear 12V 21W 4 Number plate illumination 12V 5W 1 5 5 Hydrostatic steering system Hydrostatic steering system has an independent oil system with its own oil reservoir with filter Fig 5 5 1 Check the hydrostatic steering oil and possibly replenish to above m...

Страница 46: ... reduction gear drain plug 5 Breather plug Fig 5 6 2 Epicyclic reduction unit of front drive axle 1 Filler level drain plug 2 King pin grease points 2 pcs on each side of tractor at the top and at the bottom Check the oil level in the epicyclic reduction units of front drive axle every 300 hours of operation 5 7 Wheels 5 7 1 Front wheel track adjustment The different track widths are obtained by a...

Страница 47: ...el track adjustment Rear wheel track adjustment is effected by changing the position of the wheel rim in relation to the disc and or of the disc in relation to the axle hub as well as by reversing the wheels and interchanging them There are six possible settings Fig 5 7 3 NOTE If the wheels are reversed they must be transferred to the opposite sides of the tractor so as to maintain the correct dir...

Страница 48: ...acid fertilizers away from the tyres to prevent deterioration of the rubber re vulcanized any small sidewall or thread splits or cuts as soon after they occur as possible This extends the life of the tyre Tyre inflation pressure at one axle wheels must be equal 5 8 Clutch Every 50 hours of operation grease a with grease clutch linkage pedal pivot 1 Fig 5 8 1 clutch pedal pivot b with grease mainta...

Страница 49: ...raulic oil filter Fig 5 9 3 every 300 hours of operation Transmission rear axle oil should be replaced every 1200 hours of operation or once a year short time after stopping the engine To drain the oil remove drain plug at the bottom of rear axle Fig 5 9 1 and bottom of transmission Fig 5 9 2 and wait for a moment to allow the oil to drain to a suitable container replace plugs after oil has comple...

Страница 50: ...ration grease front drive axle propeller shaft grease point Fig 5 7 9 Propeller shaft of front drive axle grease point 5 10 Three point linkage Grease every 50 hours of operation L H rod R H rod adjustment leveling box lift rods greasing fittings as shown on Fig 5 10 Threading joints grease every 300 hours of operation Fig 5 10 Three point linkage greasing fittings 5 11 Operator s seat Grease elem...

Страница 51: ...y tendency to pulling to one side should be counteracted by increasing the pedal free travel on the side to which the tractor pulls 5 12 2 Parking break adjustment Parking brake adjustment should follow the foot brake adjustment If correctly adjusted the parking brake should act securely when the ratchet pawl is snapped in the third to fifth recess on the rack counting from the lowest position Adj...

Страница 52: ...pulley operating on 800 to 3000 rpm and obtain a capacity of max 85 l min There is provided a clutch on the air compressor to save energy when drive without trailer To disengaging the drive move the lever at the rear of the compressor The compressor is pressure lubricated with the engine oil from the engine lubrication system The lamp on instrument panel illuminates when air pressure inside the tr...

Страница 53: ... At every tractor inspection ensure that the air compressor is firmly secured A defective reservoir cracks indents etc should be replaced by a new one immediately Any kind of the air reservoir repair is not permitted Drain water from the air reservoir every 10 hours of operation or daily Fig 5 13 2 Pressure regulating valve with safety valve The pressure is compressed to the air container through ...

Страница 54: ...he valve with the parking brake lever Coupling valve The pneumatic system of the tractor and trailer can be coupled by means of this valve which is standard design Connecting the trailer and tractor air braking system The tractor is fitted with three couplings 1 2 3 Fig 5 13 5 black to couple single line trailer air braking system red to supply triple line trailer air braking system yellow to cont...

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