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MACHINE MAINTENANCE AND REPAIRS

11.1 Maintenance plan

MAINTENANCE PLAN

Perform the planned maintenance according to the instructions:

Maintenance Task

Daily
(season)

Once a
week

Before
season

After
season

Time
interval

Machine in general

•

·Visual inspection of the machine

•

Checking for any undesirable sounds,
vibrations and excessive wear

•

Checking crucial nodes: pins, bearings,
rollers, working parts

•

Machine cleaning

•

Storing the machine under roof, if possible

•

Recording the mileage of the machine/
season (ha)

•

Comprehensive inspection

•

Checking the frame

Do not use a high-pressure cleaner or direct stream of
water to clean the hydraulic rollers, bearings, electric
and electronic parts. The seals and bearings are not
waterproof at high pressure.

Hydraulic system

Checking the function, tightness, mounting
and worn spots of all hydraulic parts and
hoses

Hydraulic hoses – replacement:

•

Damaged external casing of the hose
(mechanically or blistered)

•

Fluid seepage (especially the end piece)

•

Bumps or blisters on the hose

•

Deformed or corroded end piece

•

Loose end piece – the hose spins

Hydraulic hoses - replacement:

•

Expired service life of the hose

6

years

!!!PREVENTION means removing the problem according to the
plan, outside the season, without stress and comfortably before
a secondary problem, an accident or a health hazard arises.

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Содержание DISKOMAT 5 PS

Страница 1: ...rom 01 01 2022 FARMET a s Jiřinková 276 552 03 Česká Skalice CZ phone 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 IČ 46504931 DIĆ CZ46504931 www farmet cz e mail farmet farmet cz OPERATING MANUAL D DI IS SK KO OM MA AT T 5 5 P PS S 6 6 P PS S 8 8 P PS S ...

Страница 2: ...2 46 Prepared by Technical Department Farmet a s on 24 01 2022 changes reserved ...

Страница 3: ... Machine Characteristics This machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the frame Use only spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Česka Skalice POSSIBILITIES OF USE OF YOUR MACHINE The DISKOMAT disc plough harrow is intended for ploughing ...

Страница 4: ...PREFACE 4 46 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Страница 5: ...ydraulics connection 25 8 3 Folding and unfolding of the machine 26 9 MACHINE TRANSPORT ON ROADS 29 10 MACHINE ADJUSTMENT 31 10 1 Machine working depth adjustment 32 10 2 Adjusting the longitudinal plane of the machine 32 10 3 Setting the right edge disc 34 10 4 Machine travelling direction at work 35 10 5 Exclusion of rear rubber tyred rollers 36 11 MACHINE MAINTENANCE AND REPAIRS 37 11 1 Mainten...

Страница 6: ...PREFACE 6 46 ...

Страница 7: ...e of use exceeding the determined purpose is forbidden Machine operation is performed by one person the tractor driver Machine operator must not use the machine in a different way especially Transport of persons and animals on the machine structure Transport of burdens on the machine structure Aggregation of the machine with another towing equipment than stated in Chapter 8 1 ...

Страница 8: ...sions transport axle Tyre pressure 19 0 45 17 14 PR 400 kPa 58 Psi Tyre dimensions pneumatic rollers Tyre pressure 10 0 75 15 3 10 PR 550 kPa 80 Psi Tyre dimensions Tracing wheels Tyre pressure 10 0 75 15 3 14 PR 400 kPa 58 Psi Machine weight 6 200 kg 13 700 lb 6 950 kg 15 320 lb 8 660 kg 19 100 lb Recommended towing means the real towing force may significantly vary according to the processing de...

Страница 9: ... Authorised by the operator Educated in the machinery field with knowledge of repairs of similar machines Demonstrably familiarised with safety regulations for work with the machine During a repair of a machine connected to a tractor it must own a driver s licence of the corresponding category Machine operator must secure the safety of other persons when working with the machine or transporting th...

Страница 10: ...t decrease his attention and coordination capabilities while using the machine If the operator must use medicines prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of the machine under these circumstances Protective equipment For operation and maintenance use tight clothes protective gloves and goggles...

Страница 11: ... of the machine is stated on the production label The dimensions of the transported machine including the transport means must comply with the valid regulations for road traffic decrees laws The transported machine must be always fastened to the transport means so that its spontaneous loosening could not happen The carrier is responsible for damage caused by the loosening of incorrectly or insuffi...

Страница 12: ...hine must have their load capacity at least identical with the weight of the handled machine Machine fastening for handling may only be performed in places designed for that and marked with self adhesive labels showing the chain symbol After fastening suspending at designated points it is forbidden to move in the space of possible reach of the handled machine ...

Страница 13: ...d the operating manual Observe the instructions and safety regulations for machine operation during use P 1 H When connecting or disconnecting do not step between the tractor and the machine also do not enter this space if the tractor and the machine are not at rest and the engine is not turned off P 2 H Stay outside the reach of the tractor agricultural machine set if the tractor engine is in ope...

Страница 14: ...vement by positioning on its working bodies discs U strojů DSK 5 8 PS zajistěte kola nápravy podkládacími klíny P 52 H Do not approach the rotary parts of the machine if these are not at rest i e they do not turn P 53 H It is strictly folding and unfolding the side frames on slopes or inclined surfaces P 100 H The shown positions of the lever and the function of the hydraulic spherical valve locat...

Страница 15: ...WORK SAFETY LABELS Fig 1 Location of safety labels on the machine 15 46 ...

Страница 16: ... Ø70 mm or with K80 hitch There are a central frame with the transportation axle and two side frames There are Ø620 mm working discs in two rows on the central and side frames and deflectors behind the front and rear disc row which regulate and crumble the flying soil There are rubber tyred rollers in the rear that compact the loosened soil 6 1 Working parts of the machine 1 Tractive pole with a f...

Страница 17: ...a hydraulic pole for the fixed tractor hitch allowing machine depth setting 1 Hitch loop 2 Folding leg 3 Depth setting When requested the machine can be equipped with front tracing wheels allowing machine depth setting 1 Front tracing wheel 2 Depth setting 17 46 ...

Страница 18: ...tributor tractor 2 Hydraulic coupling 3 Closing cock 4 Hydraulic cylinder Central roller 5 Hydraulic cylinder side Rubber tyred roller 6 Hydraulic cylinder folding side frames 7 Hydraulic closing valve 8 Safety valve 9 Hydraulic cylinder axle 10 Hydraulic cylinder drawbar 11 Hydraulic accumulator 12 Manometer 18 46 ...

Страница 19: ...utor tractor 2 Hydraulic coupling 3 Closing cock 4 Hydraulic cylinder Central roller 5 Hydraulic cylinder side Rubber tyred roller 6 Hydraulic cylinder folding side frames 7 Hydraulic closing valve 8 Safety valve 9 Hydraulic cylinder axle 10 Hydraulic cylinder drawbar 11 Hydraulic accumulator 12 Manometer 19 46 ...

Страница 20: ...ractor 2 Hydraulic coupling 3 Closing cock 4 Hydraulic cylinder Central roller 5 Hydraulic cylinder side Rubber tyred roller 6 Hydraulic cylinder folding side frames 7 Hydraulic closing valve 8 Safety valve 9 Hydraulic cylinder axle 10 Hydraulic cylinder drawbar 11 Hydraulic accumulator 12 Manometer 20 46 ...

Страница 21: ... tyred roller 6 Hydraulic cylinder folding side frames 7 Hydraulic closing valve 8 Safety valve 9 Hydraulic cylinder axle 10 Hydraulic cylinder drawbar 11 Hydraulic accumulator 12 Manometer Parts of the hydraulic system of the machine which are under pressure are forbidden to disassemble Hydraulic oil that penetrates the skin under high pressure causes severe injuries In case of injury seek a phys...

Страница 22: ...of the producer best in cooperation with the expert servicing technician determined by the producer The operator must secure a functional test of all assembled parts after the completion of the machine assembly The operator must secure that the handling of the machine using lifting equipment during its assembly is in accordance with chapter 4 ...

Страница 23: ...hen working on slopes observe the lowest allowable slope grade of the set TRACTOR MACHINE Before starting the tractor motor check whether no person or animal is in the working space of the set and push the warning sound signal The operator is responsible for the safety and all damage caused by the operation of the tractor and the connected machine The operator is obliged to adhere to the technical...

Страница 24: ...ension pivots 37 5 mm 1 48 in Fixed hitch Height of the bottom fixed hitch 500 600 mm 19 7 23 6 in Mechanism of aggregation of the bottom fixed hitch Pin Ø 50 mm 1 96 in Pin Ø 70 mm 2 75 in Ball K80 Requirement for the tractor s hydraulic system Side frame folding circuit Circuit pressure 200 bar 2900 Psi 2 pcs of quick coupler sockets ISO 12 5 Circuit for lifting the machine on the rollers Circui...

Страница 25: ...the tractor so that the folding of the side frames RED CIRCUIT is on one control circuit axle lifting or lifting the axle and the drawbar YELLOW CIRCUIT on the other control circuit or the separate circuit of the axle GREEN CIRCUIT on the third control circuit Red Circuit 1 tape for folding side frames into the transport position 2 tapes for unfolding side frames into the working position Yellow C...

Страница 26: ...r function and cause damage to the mechanics During folding or unfolding check the side frames and have them continuously fold into the end position to the stoppers CAUTION The machine must be lifted on the axle and the side rubber tyres of the rollers must be recessed i e their piston rods must be retracted when the machine is folded and unfolded Otherwise the wheels on the side rollers may get d...

Страница 27: ...central roller bottom valve must be closed 2 Remove the side frame securing rod and secure it on the machine pole for work 3 The side rollers must be recessed i e their piston rods must be retracted 4 Unfold the machine 5a Lower the side rollers to the ground so that the machine evenly stands on all rollers 5b When the machine is equipped with a separate axle insert the piston rods of the axle unt...

Страница 28: ...wbar 1b When the machine is equipped with a separate axle lift the machine also on the axle 2 Close the ball valve of the axle the central roller bottom valve and use the yellow circuit to lift the side rollers so that the machine is standing 3 Fold the machine 4 Check that the side rollers are correctly folded 5 Secure the side frames by the securing rod in the front close ball valves 28 46 ...

Страница 29: ...o pay increased attention during transport on roads due to the transport dimensions of the machine The operator must observe the valid regulations for transport on roads laws decrees after connecting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions The ope...

Страница 30: ...oose or not Always check the Check Points before driving When the arrows are not facing one another the nuts have to be tightened to the required torque and the Check Point arrows have to point against one another as shown in the green picture Torque for the axle nuts M18x1 5 265 Nm M20x1 5 343 Nm M22x1 5 440 Nm INITIAL POINT TO POINT CONFIGURATION DANGER WHEEL NUTS HAVE LOOSENED 30 46 ...

Страница 31: ...part of the machine a On the pole b On the tracing wheels Machine adjustment with pole in the tractor shoulders TPS3 4 1 Adjusting depth of tracing wheels 2 Adjusting pole height by tractor shoulders 3 Adjusting machine depth by rollers Adjusting machine with pole in the fixed tractor hitch 1 Adjusting depth of tracing wheels 2 Adjusting depth by hydraulic pole 3 Adjusting machine depth by rollers...

Страница 32: ...ashers Specified working depths at individual positions are only for information They may vary according to particular soil conditions Required number of distance washers may be added removed as needed 10 2 Adjusting the longitudinal plane of the machine Using the TPS arms of the tractor or the spacers on the piston rods of the drawbar set the machine so that the discs of the front and rear row wo...

Страница 33: ... is removed by modification of tractor arm height as follows or by adding or removing the spacers on the piston rods of the drawbar of the machine When the machine turns to the left hand side lift the machine in arms or add spacers on the piston rods of the drawbar When the machine turns to the right hand side lower the machine in arms or remove spacers on the piston rods of the drawbar 33 46 ...

Страница 34: ...able 1 Pin in the top hole 50 mm above the bottom edge of the discs in standard working units Recommended for processing depth of 5 8 cm may differ in relation to the soil conditions 2 Pin in the middle hole 75mm above the bottom edge of the discs in standard working units Recommended for processing depth 9 13 cm may differ in relation to the soil conditions 3 Pin in the bottom hole 105mm above th...

Страница 35: ...ork results with the machine a high crop residue throughput mixing crop residue in and the levelling effect levelling the tracks from previous operations Seeding harvest direction Stubble plugging direction When the machine works in the same direction as in the previous operations seeding harvest it can get clogged which reduces the quality of work and the levelling effect of the machine 35 46 ...

Страница 36: ...he rear roller can be secured when the machine is fully lifted on the rubber tyred rollers and on the tractor hydraulics or the machine lifted on pneumatic rollers and the drawbar hydraulics When the machine is lifted in this way the rear rubber tyred rollers can be simply secured by changing the position of the rear roller rod The rear rubber tyred rollers secured in this way will be lifted above...

Страница 37: ...g and not working When working on a lifted machine use suitable support equipment supported at marked points or at points suitable for that During adjustment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machine during handling using lifting equipment use only the places mar...

Страница 38: ... a high pressure cleaner or direct stream of water to clean the hydraulic rollers bearings electric and electronic parts The seals and bearings are not waterproof at high pressure Hydraulic system Checking the function tightness mounting and worn spots of all hydraulic parts and hoses Hydraulic hoses replacement Damaged external casing of the hose mechanically or blistered Fluid seepage especially...

Страница 39: ... M 22 x 1 5 500 Nm Brake system Brake line and hoses check the function tightness mounting and clamping or breaking Brake components check the function tightness mounting Air nozzle drain using the draining valve Draining valve check the function clean and replace sealing Pipe filter clean Brake parking brake check the function escapement setting 25 45mm Brake lining check the condition of the bra...

Страница 40: ...f the hydraulic cylinders with suitable anti corrosion agents Check the tightness of all bolt and plug in connections see the torque chart Check for any damage of the electric cables and replace if needed Brake system Preserve the anti freeze fluid for air brake systems about 0 1 l ethanol free before the last ride use fluid recommended by the tractor manufacturer Secure the machine against moveme...

Страница 41: ...ways after the end of the season and before storing the machine Plastic grease KP2P 20 Likx DIN 51 502 Lubricant handling Protect yourselves against direct contact with oils by using gloves or protective creams Thoroughly wash oil spots on the skin using warm water and soap Do not clean the skin with petrol engine diesel fuel or other solvents Oil is poisonous If you swallowed the oil immediately ...

Страница 42: ...d lubrication points and properly lubricate them according to the lubrication plan Store the machine in the position with folded frames in the transport position Store the machine on the axle and the storage leg secure the machine against spontaneous movement using scotches or another suitable tool When storing lower the machine into the lower position using hydraulics The machine must not lean on...

Страница 43: ...43 46 ENVIROMENTAL PROTECTION 13 ENVIROMENTAL PROTECTION Handle oils and greases according to valid waste laws and regulations ...

Страница 44: ...ing machine disposal that steel parts and parts in which hydraulic oil or lubricating grease moves are differentiated Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point He must proceed with other parts according to valid laws about waste ...

Страница 45: ...ne and while fulfilling the conditions stated in the operating manual 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 4 The warranty does not apply to indirect consequences of possible damage such as service life decrease etc 5 The warranty is bound to the machine and is not void upon an owner ...

Страница 46: ...SERVICING AND WARRANTY CONDITIONS 46 46 ...

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