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USE AND MAINTENANCE MANUAL - SECTION 0

AERIAL PLATFORM ELEVAH 65-80 ES MOVE

– Rev. 03_2019

Page 0-2

ROUTINE MAINTENANCE ......................................................... 7-1

MONTHLY MAINTENANCE ................................................................................................ 7-2

MAINTENANCE EVERY THREE MONTHS ....................................................................... 7-2

MAINTENANCE every 1000 h of work ................................................................................ 7-4

MAINTENANCE EVERY SIX MONTHS .............................................................................. 7-4

MAINTENANCE EVERY TWO YEARS .............................................................................. 7-5

SECTION 8.

MAINTENANCE OPERATING INSTRUCTIONS ......................... 8-1

BATTERY MAINTENANCE ................................................................................................. 8-1

CHANGING TORQUE REDUCER OIL ............................................................................... 8-2

HYDRAULIC OIL CHANGE ................................................................................................ 8-3

TRANSMISSION MOTOR ................................................................................................... 8-4

CHECKS ON LIFTING CHAINS .......................................................................................... 8-9

SECTION 9.

ATTACHED DOCUMENTATION ................................................. 9-1

ATTACHMENT 1

– Layout for decal application ................................................................. 9-2

ATTACHMENT 2 - Hydraulic diagram ................................................................................. 9-7

ATTACHMENT 3

– Wiring diagram ..................................................................................... 9-9

ATTACHMENT 4 - Successful acceptance test certificate ................................................ 9-11

Содержание ELEVAH 65 ES MOVE

Страница 1: ...80 ES MOVE USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisa...

Страница 2: ...DIMENSIONS 2 2 ELEVAH 65 ES MOVE GENERAL TECHNICAL DATA 2 4 ELEVAH 80 ES MOVE GENERAL TECHNICAL DATA 2 5 BASIC CONSTRUCTIVE DATA 2 6 SECTION 3 PREPARATION AND INSPECTION 3 1 PERSONNEL TRAINING 3 1 FU...

Страница 3: ...ERY SIX MONTHS 7 4 MAINTENANCE EVERY TWO YEARS 7 5 SECTION 8 MAINTENANCE OPERATING INSTRUCTIONS 8 1 BATTERY MAINTENANCE 8 1 CHANGING TORQUE REDUCER OIL 8 2 HYDRAULIC OIL CHANGE 8 3 TRANSMISSION MOTOR...

Страница 4: ...for which it has been manufactured All information in this manual must be read and understood before making any attempt to operate the machine THIS MANUAL IS VERY IMPORTANT DOCUMENTATION ALWAYS KEEP...

Страница 5: ...g Platform A machine intended to move persons to their work position where they carry out their tasks from the work platform Work platform A platform or basket that is moved to the required work posit...

Страница 6: ...t years as long as it is always used for the purposes it is intended for and that the inspections and maintenance described herein are carried out Faraone Industrie Spa deems it necessary to conduct a...

Страница 7: ...maintenance programme based on the information provided in this manual such programme must be scrupulously followed The owner user operator company granting in leasing person receiving in leasing the...

Страница 8: ...personnel must familiarize with the emergency operations and controls of the machine as specified in the manual Carefully read and comply with all company local and government Standards in force relat...

Страница 9: ...ed in this manual Make sure all safety devices work properly Any changes to such devices constitute a breach of the safety regulations Do not operate the machine if its signs or decals indicating the...

Страница 10: ...e machine from the ground exclusively in the event of an emergency Completely lower the extending structure and disconnect the power supply before leaving the machine unattended When welding is carrie...

Страница 11: ...ts and the occupants with its tools and equipment and an electric line or equipment provided with an electric charge of up to 50 000 Volt It is necessary to add 0 3 m for every increment that is equal...

Страница 12: ...isers if present at a minimum distance of 0 5 m from holes unevenness descents obstacles debris hidden holes and other potential dangers found at ground level Do not attempt using the machine as a cra...

Страница 13: ...ath the lifted basket Mark off the floor area with appropriate barriers as required For machine with self propeller When driving in areas where visibility is limited by obstacles always have a person...

Страница 14: ...gency faults a power cut or to load unload it Before towing lifting and transporting make sure the basket is completely retracted and emptied Do not pull or push a blocked or disabled machine While li...

Страница 15: ...VE PERSONS TO THEIR WORK POSITIONS FROM WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE BASKET THE AERIAL PLATFORM ELEVAH 65 80 ES MOVE MUST BE USED ONLY FOR THE PURPOSES FOR WHICH IT WAS CONCEIVED ANY...

Страница 16: ...USE AND MAINTENANCE MANUAL SECTION 2 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 2 2 OVERALL DIMENSIONS ELEVAH 65 ES MOVE Measurements expressed in mm...

Страница 17: ...USE AND MAINTENANCE MANUAL SECTION 2 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 2 3 ELEVAH 80 ES MOVE Measurements expressed in mm...

Страница 18: ...om the ground to the floor of the basket 4 2 m Maximum height of basket on self propelled machine from the ground to the floor of the basket 4 68 m External dimensions of the basket 74 cm x 79 cm Max...

Страница 19: ...om the ground to the floor of the basket 4 8 m Maximum height of basket on self propelled machine from the ground to the floor of the basket 5 56 m External dimensions of the basket 74 cm x 79 cm Max...

Страница 20: ...e kinematic connection between profiles is set up using chains An oil hydraulic cylinder is installed between the first and second profile powered by the hydraulic unit to lift the structure The chain...

Страница 21: ...N 2 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 2 7 ATTENTION THE AERIAL PLATFORM ELEVAH 65 80 ES MOVE HAS BEEN TESTED BY THE MANUFACTURER THROUGH STATIC STABILITY TESTS DYNAMIC STABILITY TE...

Страница 22: ...2 Signs labels for controls instructions and warnings on the machine 3 Regulations defined by the employer and government standards 4 Use of the approved protective device against falls if required 5...

Страница 23: ...be trained with regard to responsibility and authority to switch off the machine in the event of fault or other unsafe conditions both relating to the machine and to the work area NOTE the owner shal...

Страница 24: ...d below 1 From the ground controls a Check the correct operation of the manual emergency descent valve b Lift and lower the basket checking lifting and lowering happen regularly c Make sure all machin...

Страница 25: ...ed in any direction do not exceed the maximum nominal operational capacity on a slope Any attempt to lift the basket makes the machine signal an inclination that exceeds the maximum allowed Transmissi...

Страница 26: ...OUTDOOR USE DANGER OF LOSS OF STABILITY AND OVERTURNING CLOSE TO AERIAL OBSTACLES power lines protrusions etc RISK OF ELECTROCUTION AND IMPACT WITH EXCESSIVE LOADS COMPARED TO LIMITS ALLOWED DANGER OF...

Страница 27: ...suitable for the weight of the machine in work conditions During ascent and descent Comply with the maximum capacity weights allowed in the basket Make sure there are no overhead upright obstacles alo...

Страница 28: ...ohibition to climb on or off the work platform other than through the gate provided Prohibition to increase working reach or height of the mobile elevating work platform using additional equipment e g...

Страница 29: ...UT BY THE EMPLOYER ATTENTION ANY FENCING ENCLOSING THE MACHINE S WORK AREA AND ANY ADDITIONAL SAFETY SIGNS TO BE USED FOR THAT AREA MUST BE VERIFIED BASED ON THE SPECIFIC RISK ASSESSMENT CARRIED OUT B...

Страница 30: ...USE AND MAINTENANCE MANUAL SECTION 3 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 3 9 RETAINING ONLY 1 PERSON...

Страница 31: ...ing mechanism with aluminium mast The lifting device is INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS FROM WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE WORK PLATFORM The main control station is lo...

Страница 32: ...ufficient to activate the machine The emergency stop switch must be in the RESET position CHARGING THE BATTERY The machine is fitted with a battery charger with AC voltage input DC voltage output The...

Страница 33: ...well ventilated area near an AC electric socket 2 Switch the machine off and remove the control key to prevent unauthorised use 3 Connect the battery charger to a correctly installed and earthed socke...

Страница 34: ...icated by the red LED Carry out the following operations carefully Charging must be carried out in a well ventilated area where it is forbidden to smoke and use naked flames It is recommended to avoid...

Страница 35: ...stop switch off button 2 Basket up down control General information Before operating the machine from the ground control desk the following conditions of the controls must be met The emergency stop sw...

Страница 36: ...to operate the emergency stop switch off button on the machine must be in RESET position POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop POWER SUPPLY CONNECTION TURN CLOCKWISE AN...

Страница 37: ...ergency stop switch off button 2 Battery charge operating hours display 3 Buzzer 4 Controls at base controls on console selector 5 Basket movement run selector 6 Indicator LED 7 Cloche control 8 Dead...

Страница 38: ...mergency stop switch off button NOTE in order for the machine to operate the emergency stop switch off button on the machine must be in RESET position POWER SUPPLY DISCONNECTION PUSH INWARDS to engage...

Страница 39: ...USING THE MACHINE S GROUND CONTROL WHEN THE OPERATOR IS INSIDE THE BASKET AT HEIGHTS THE OPERATOR MUST ALWAYS KEEP THE CONTROLS ENABLING SELECTOR SWITCHED TO CONTROLS ON CONSOLE Main ON OFF switch wi...

Страница 40: ...mode MOVE the selector DOWNWARDS to enable the basket MOVEMENT mode up down Transmission mode Turn selector in position to activate the transmission mode PRESS THE DEAD MAN BUTTON ON THE JOYSTICK then...

Страница 41: ...PRESS THE DEAD MAN BUTTON ON THE JOYSTICK then 1 Move for LOWERING the basket 2 Move for LIFTING the basket ATTENTION IF THE INCLINATION ALARM IS TRIGGERED AS THE OPERATOR IS DRIVING WITH THE CAGE UP...

Страница 42: ...When the machine is in transport position basket fully lowered it is possible to regulate the transmission speed by acting on the regulator By turning the regulator counter clockwise it is possible to...

Страница 43: ...twards go into the position indicated by the image hold both handles and 1 press the release buttons located at the ends of the handles 2 push with your back on the support pillow at this point the ba...

Страница 44: ...ION VERIFY THAT THE RELEASE BUTTONS RETURN TO HIGH POSITION THIS ENSURES THAT THE POSITION REACHED IS STABLE AND FIXED ATTENTION IT IS PROHIBITED TO LOWER THE BASKET IN AN INTERMEDIATE EXTRACTED POSIT...

Страница 45: ...Y THAT THE RELEASE BUTTONS RETURN TO HIGH POSITION THIS ENSURES THAT THE POSITION REACHED IS STABLE AND FIXED ATTENTION DURING THE EXTENDED POSITION OF THE BASKET ALL MACHINE FUNCTIONS ARE DISABLED LI...

Страница 46: ...OT GET TRAPPED WHEN CLOSING THE BASKET ENTRANCE MOVABLE RAILING ATTENTION MAKE SURE THERE ARE NO OBSTACLES PREVENTING THE BASKET ENTRANCE MOVABLE RAILING FROM CLOSING PROPERLY ATTENTION DO NOT RAISE L...

Страница 47: ...F THE MACHINE AND REMOVING THE KEY WHEN THE AREIAL PLATFORM IS NOT IN USE General information It is possible to transport the machine to the work premises using one of the following methods By driving...

Страница 48: ...T IT DOES NOT GET DAMAGED DURING TRANSPORT Handling with a forklift The machine can be lifted with a forklift truck In this case it must be held from the rear part of the machine in order to position...

Страница 49: ...e of need The machine controls may only be used by qualified personnel INTERRUPT MACHINE ACTIVITY IF THE CONTROLS ARE NOT WORKING PROPERLY In the event of incorrect operation of the controls or power...

Страница 50: ...H 65 80 ES MOVE Rev 03_2019 Page 5 2 5 Once descent is completed tighten the knob again 6 Restore power to the machine ATTENTION THE OPERATIVE STAGES OF THE EMERGENCY DESCENT PROCEDURE ARE SET OUT ON...

Страница 51: ...own from the basket A crane or forklift may be used to stabilise machine movement REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product...

Страница 52: ...OTE FOR INSPECTION besides complying with the above criteria ensure for each component that all parts are present securely fixed and not loose and that there are no visible damage leaks or signs of ex...

Страница 53: ...the reset position and legible control signs i Ground control station if present Main power supply selection switch operable signs securely fastened and legible emergency stop switch operable j Extend...

Страница 54: ...Y THE MANUFACTURER ATTENTION CONTACT THE MANUFACTURER IF IN DOUBT WITH REGARD TO THE FREQUENCY AND METHOD OF ROUTINE AND OR EXTRAORDINARY MAINTENANCE ACTIVITIES DO NOT TAKE INITIATIVES IF YOU ARE UNSU...

Страница 55: ...t filler cap and drain plug of the Torque Reducer MAINTENANCE EVERY THREE MONTHS Check there is no clearance mechanical parts not correctly secured and or bent and no parts components desoldered Check...

Страница 56: ...ols present in the cage and on the ground if applicable Controls secured legible signs main power supply selection switch operable emergency stop switch in a reset position and legible control signs C...

Страница 57: ...moving parts and sliding wheels check The extensions slide on runners fitted with nylon wheels Four runners two upper and two lower are fitted for each pair of extensions 3 wheels are positioned on ea...

Страница 58: ...S Hydraulic Oil Change the hydraulic oil in the tank Refer to the specifications described in the relative paragraph for information regarding hydraulic oil change Torque Reducer Inspect the reducer a...

Страница 59: ...ic switch to disconnect the machine s power supply 5 Open the protective cover of the battery compartment 6 Loosen the connection terminals of the batteries positive pole and negative pole 7 Remove th...

Страница 60: ...oil flush any particles inside the casing using the same type of oil You must only introduce the new oil when you are sure that there are no impurities Follow these 5 steps to change the oil properly...

Страница 61: ...oils of different makes or types is strongly ill advised since they may not contain the necessary additives or viscosity may be different ATTENTION THE HYDRAULIC OIL MUST BE TOPPED UP CHANGED WITH THE...

Страница 62: ...ECTION OF BRUSHES AND MANIFOLD It is recommended to proceed as follows 1 Disconnect the motor and physically detach it from the application 2 Remove the brake and the silicone coating on the hex head...

Страница 63: ...the motor tie rods using a 10 mm socket wrench 5 Extract the rear shield with the brush holder using a rubber mallet if necessary paying attention not to ruin the o rings between the tube and the shi...

Страница 64: ...the brushes and diameter of the manifold when new and minimum recommended as a reference New Minimum recommended Brush length mm 17 8 5 Manifold diameter mm 44 43 6 If the groove exceeds a depression...

Страница 65: ...stall the new brush operating in the opposite order d Insert the manifold into the brush holder NOTE It is recommended to use adhesive paper or an equivalent method to push all the brushes outwards to...

Страница 66: ...n the hex head of the tie rods 11 Refit the brake Before powering the motor check that the brake works properly powering only the brake for a few cycles ATTENTION RESETTING THE IP DEGREE DEPENDS ON TH...

Страница 67: ...are recognisable by their red brown colour This phenomenon may arise from lack of lubrication or use of grease and oil unsuitable for penetrating the joints 4 Stiff joints Any joint that is not in a...

Страница 68: ...rosion conditions one failure is usually followed by more Experience has shown that this type of failure is not always easily recognised as there are no evident changes in the chain conditions especia...

Страница 69: ...e phenomenon is most noticeable maximum permitted height reduction of 2 5 on one side only 4 if on two sides in relation to the initial height Wear on the side of the chain Replace the chain if the pr...

Страница 70: ...E Rev 03_2019 Page 8 12 ATTENTION FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES PLEASE CONTACT THE MANUFACTURER THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MAL...

Страница 71: ...1 SECTION 9 ATTACHED DOCUMENTATION ATTACHMENT 1 Layout for decal application ATTACHMENT 2 Hydraulic diagram ATTACHMENT 3 Wiring diagram ATTACHMENT 4 Successful acceptance test certificate ATTENTION SH...

Страница 72: ...OBLIGATION SIGN REFER TO THE OPERATING MANUAL 5 PROHIBITION SIGN UNAUTHORISED PERSONNEL MUST NOT USE THE MACHINERY 6 Max 200 kg INDICATION MAXIMUM NUMBER OF PERSONS AND LOAD ALLOWED INSIDE THE BASKET...

Страница 73: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 3 1 1 11 3 5...

Страница 74: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 4 1 1 9 10 12 2 14 14...

Страница 75: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 5 7 1 1 13 3...

Страница 76: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 6 1 1 8 13 6 7...

Страница 77: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 7 ATTACHMENT 2 Hydraulic diagram...

Страница 78: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 8...

Страница 79: ...USE AND MAINTENANCE MANUAL SECTION 9 AERIAL PLATFORM ELEVAH 65 80 ES MOVE Rev 03_2019 Page 9 9 ATTACHMENT 3 Wiring diagram...

Страница 80: ...ARE SALITA DISCESA FILO N 1 FILO N 2 FILO N 3 FILO N 4 FILO N 5 FILO N 6 FILO N 7 FILO N 8 FILO N 9 FILO N 10 NERO JOYSTICK FILO N 11 ARANCIO JOYSTICK FILO N 12 BLU JOYSTICK FILO N 13 GRIGIO JOYSTICK...

Страница 81: ...11 ATTACHMENT 4 Successful acceptance test certificate AERIAL PLATFORM ELEVAH 65 ES MOVE ELEVAH 80 ES MOVE Serial number The machine constructed in conformity with the type testing model underwent the...

Страница 82: ...NOTES...

Страница 83: ......

Страница 84: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com...

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