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Faraone ELEVAH 40 MOVE PICKING, Инструкция по эксплуатации и обслуживанию

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USE AND MAINTENANCE MANUAL - SECTION 0 

 

ELEVAH 40 MOVE / 40 B AERIAL PLATFORM

 – Rev. 12_2021 

Page 0-1 

 

SECTION 0. 

INTRODUCTION 

 

TABLE OF CONTENTS 

 

SECTION 0.

 

INTRODUCTION ............................................................................................................ 0-1

 

TABLE OF CONTENTS ............................................................................................................................................ 0-1

 

PREMISE .................................................................................................................................................................. 0-2

 

SYMBOLS AND TERMS .......................................................................................................................................... 0-2

 

TECHNICAL SUPPORT - WARRANTY ................................................................................................................... 0-3

 

NOTICES .................................................................................................................................................................. 0-3

 

SECTION 1.

 

SAFETY PRECAUTIONS ............................................................................................... 1-1

 

GENERAL INFORMATION ...................................................................................................................................... 1-1

 

PRELIMINARY PROCEDURES ............................................................................................................................... 1-2

 

OPERATION ............................................................................................................................................................. 1-3

 

SECTION 2.

 

GENERAL TECHNICAL DATA ...................................................................................... 2-1

 

OVERALL DIMENSIONS ......................................................................................................................................... 2-2

 

GENERAL TECHNICAL DATA ................................................................................................................................. 2-4

 

BASIC CONSTRUCTION DATA .............................................................................................................................. 2-6

 

REFERENCES TO STANDARDS ............................................................................................................................ 2-6

 

SECTION 3.

 

PREPARATION AND INSPECTION .............................................................................. 3-1

 

PERSONNEL TRAINING ......................................................................................................................................... 3-1

 

DAILY FUNCTIONAL TEST ..................................................................................................................................... 3-2

 

SAFETY WARNINGS FOR OPERATORS ............................................................................................................... 3-3

 

SECTION 4.

 

CONTROLS, WARNING LIGHTS AND MACHINE OPERATION .................................. 4-1

 

INTRODUCTION ...................................................................................................................................................... 4-1

 

MACHINE OPERATION ........................................................................................................................................... 4-1

 

CHARGING THE BATTERY ..................................................................................................................................... 4-1

 

CONTROL CONSOLE IN THE CAGE (ELEVAH 40 MOVE) ................................................................................... 4-4

 

CONTROL CONSOLE IN THE CAGE (ELEVAH 40 B) ............................................................................................ 4-7

 

MACHINE DISPLAY ................................................................................................................................................. 4-8

 

HANDLING THE MACHINE (ELEVAH 40 B) ......................................................................................................... 4-10

 

ACCESS TO CAGE ................................................................................................................................................ 4-11

 

PARKING THE MACHINE ...................................................................................................................................... 4-13

 

TRANSPORT AND LIFTING PROCEDURES ........................................................................................................ 4-13

 

REMOVABLE OBJECTS HOLDER PLATFORM (OPTIONAL) .............................................................................. 4-15

 

CONTROLS AT THE BASE (OPTIONAL) .............................................................................................................. 4-16

 

ANTI-COLLISION RADAR SYSTEM (OPTIONAL) ................................................................................................ 4-17

 

ANTI-CRUSHING PROTECTION (OPTIONAL) ..................................................................................................... 4-19

 

MAXIMUM CAGE HEIGHT BLOCK (OPTIONAL) .................................................................................................. 4-19

 

LITHIUM BATTERIES KIT (OPTIONAL) ................................................................................................................ 4-20

 

MACHINE START-UP WITH CODE (OPTIONAL) ................................................................................................. 4-20

 

SECTION 5.

 

EMERGENCY PROCEDURES ...................................................................................... 5-1

 

EMERGENCY OPERATION .................................................................................................................................... 5-1

 

REPORTING THE INCIDENT .................................................................................................................................. 5-2

 

SECTION 6.

 

DAILY INSPECTION ...................................................................................................... 6-1

 

SECTION 7.

 

MAINTENANCE PERFORMED BY THE OPERATOR .................................................. 7-1

 

SIX-MONTHLY MAINTENANCE (can be carried out by the operator) ..................................................................... 7-2

 

YEARLY MAINTENANCE (must be carried out by adequately trained personnel) .................................................. 7-2

 

BIENNIAL MAINTENANCE (must be carried out by adequately trained personnel) ................................................ 7-3

 

SECTION 8.

 

MAINTENANCE OPERATING INSTRUCTIONS ........................................................... 8-1

 

CAGE SAFETY LOCK .............................................................................................................................................. 8-1

 

BATTERY MAINTENANCE ...................................................................................................................................... 8-3

 

HYDRAULIC OIL CHANGE ...................................................................................................................................... 8-3

 

REPLACING THE TRACTION WHEELS (ELEVAH 40 MOVE) ............................................................................... 8-4

 

TRANSMISSION MOTOR (ELEVAH 40 MOVE) ...................................................................................................... 8-4

 

ELECTROMAGNETIC BRAKE (ELEVAH 40 MOVE) .............................................................................................. 8-5

 

CHANGING THE TORQUE REDUCER GREASE (ELEVAH 40 MOVE) ................................................................. 8-6

 

REPLACING THE EXTENSION SLIDING PADS ..................................................................................................... 8-6

 

SECTION 9.

 

ATTACHED DOCUMENTATION ................................................................................... 9-1

 

ATTACHMENT 1 – Layout for decal application ...................................................................................................... 9-1

 

ATTACHMENT 2 - Hydraulic diagram ...................................................................................................................... 9-3

 

ATTACHMENT 3 – Electrical layout - ELEVAH 40 MOVE ....................................................................................... 9-4

 

ATTACHMENT 4 – Electrical layout - ELEVAH 40 B ............................................................................................... 9-5

 

ATTACHMENT 5 – Successful acceptance test certificate ...................................................................................... 9-6

 

ATTACHMENT 6 – Declaration of Conformity .......................................................................................................... 9-7

 

SECTION 10.

 

MAINTENANCE LOGBOOK ........................................................................................ 10-1

 

 

Содержание ELEVAH 40 MOVE PICKING

Страница 1: ...AH 40 B USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden ...

Страница 2: ...I COLLISION RADAR SYSTEM OPTIONAL 4 17 ANTI CRUSHING PROTECTION OPTIONAL 4 19 MAXIMUM CAGE HEIGHT BLOCK OPTIONAL 4 19 LITHIUM BATTERIES KIT OPTIONAL 4 20 MACHINE START UP WITH CODE OPTIONAL 4 20 SECTION 5 EMERGENCY PROCEDURES 5 1 EMERGENCY OPERATION 5 1 REPORTING THE INCIDENT 5 2 SECTION 6 DAILY INSPECTION 6 1 SECTION 7 MAINTENANCE PERFORMED BY THE OPERATOR 7 1 SIX MONTHLY MAINTENANCE can be carri...

Страница 3: ... possible injuries or fatal accidents comply with all safety instructions that follow the symbol Arrows are used in the pictures of the machine to indicate the specific points described in the text of the manual Aerial Platform A machine intended to move people to their work positions where they carry out their tasks from the cage Cage A cage that is moved to the required work position in loaded c...

Страница 4: ...red to last over the years provided it is always used as intended and the maintenance work and inspections described herein are carried out Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 ten years to confirm their integrity NOTICES For machines sold in Italy According to art 71 paragraph 11 of the Italian Legislative Decree 81...

Страница 5: ...rson should establish a maintenance schedule based on the information provided in this manual which must be strictly complied with The owner user operator machine lessor company lessee of the machine shall not accept responsibility for its operation before having carefully read the manual and completed training and the operating procedures guided by an experienced skilled operator For further info...

Страница 6: ...s railway carriages floating vessels scaffolding or similar The machine can be switched on at temperatures between 15 C and 40 C Contact Faraone Industrie for machine operation at temperatures not within the indicated range The machine cannot be switched on in environments stated as ATEX unless specifically indicated in the EC certificate of conformity delivered with the machine Machine inspection...

Страница 7: ... batteries in a well ventilated area Fall hazard Before using the machine ensure all fixed and movable rails are secured in the correct position Keep both feet firmly on the floor of the cage Do not place ladders boxes steps planks or similar items in the cage to increase the range of action Do not use the extending structure to climb into the cage or climb down Pay utmost attention when entering ...

Страница 8: ...from the cage For machine not self propelled Do not move the machine with the stabilisers engaged if any or with the extending structure raised Before moving the machine completely lower the extensible structure Crushing and impact hazard When using the machine or lifting or lowering the cage check the distances above at the sides and below the cage Do not lean over the rails of the cage when the ...

Страница 9: ... case of emergency faults a power cut or to load unload it Before towing lifting and transporting make sure the cage is completely retracted and emptied Do not pull or push a blocked or disabled machine While lifting the machine with a forklift only place the forks in the specific areas of the machine Lift with lifting equipment of adequate capacity For information regarding lifting refer to the r...

Страница 10: ...NTENDED TO MOVE PEOPLE TO THEIR WORK POSITIONS WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE CAGE ELEVAH 40 MOVE 40 B AERIAL PLATFORMS MUST ONLY BE USED FOR THE PURPOSE THEY WERE DESIGNED FOR ANY OTHER USE IS CONSIDERED MISUSE CAUTION THE USER MUST OBTAIN APPROVAL AND GUIDELINES FROM THE MANUFACTURER ON SPECIAL OPERATING METHODS OR CONDITIONS NOT COVERED IN THOSE SPECIFIED BY THE MANUFACTURER ...

Страница 11: ...USE AND MAINTENANCE MANUAL SECTION 2 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 2 2 OVERALL DIMENSIONS ELEVAH 40 MOVE Measurements expressed in mm 290 590 1730 715 1000 550 615 1950 3075 ...

Страница 12: ...USE AND MAINTENANCE MANUAL SECTION 2 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 2 3 ELEVAH 40 B Measurements expressed in mm 1950 3075 290 590 550 615 715 1006 1730 ...

Страница 13: ...e cage 1 Maximum capacity in the cage objects holder tray objects holder platform optional 200 kg Maximum cage height from the ground to the floor of the cage 1 95 m Maximum cage height with self propeller from the ground to the floor of the cage N A Internal dimensions of the cage 61 cm x 55 cm Max shifting speed in transport position 1 39 m s Maximum self propelled movement speed at a height N A...

Страница 14: ... cage 1 Maximum capacity in the cage objects holder tray objects holder platform optional 200 kg Maximum cage height from the ground to the floor of the cage 1 95 m Maximum cage height with self propeller from the ground to the floor of the cage N A Internal dimensions of the cage 61 cm x 55 cm Max shifting speed in transport position N A Maximum self propelled movement speed at a height N A Maxim...

Страница 15: ...e the objects holder tray and the objects holder platform are entirely made of galvanised iron profiles The base platforms are built with 3 mm thick non slip aluminium chequer plate EXPOSURE TO VIBRATION The lifter does not produce vibrations that pose a risk to the health of the operators The weighted acceleration that the whole body is exposed to is less than 0 5 m s2 SOUND EMISSIONS The A weigh...

Страница 16: ... required 5 Sufficient knowledge of the mechanical operation of the machine to be able to recognise a fault 6 Safe methods for using the machine in the presence of overhead obstacles other moving equipment and obstacles hollows holes and slopes 7 Methods to prevent dangers due to unprotected electric conductors 8 Requirements of a particular job or particular application of the machine Training su...

Страница 17: ...mergency descent valve 2 From the control console of the cage a Make sure the control console is correctly assembled and securely fastened b Lift and lower the cage checking that lifting and lowering are performed smoothly c Activate all functions and check all limit main and activation switches for proper operation Machine brakes on self propelled machine Drive the machine on a slope not exceedin...

Страница 18: ...ES power lines overhangs etc ELECTROCUTION IMPACT AND COLLISION HAZARD WITH EXCESSIVE LOADS COMPARED TO ALLOWED LIMITS DANGER OF LOSS OF STABILITY AND OVERTURNING ON FLOORING WITH LOWER CAPACITY THAN THE WEIGHT OF THE MACHINE DANGER OF LOSS OF STABILITY AND OVERTURNING IN ANY CIRCUMSTANCE NOT SPECIFICALLY INDICATED UNDER THE OPERATING CONDITIONS IN THIS MANUAL GENERAL DANGER CAUTION THE ELECTRICAL...

Страница 19: ...no overhead obstacles along the vertical trajectory ü Do not induce dangerous vibrations and or oscillations such to entail stability loss of the machine and cause an eventual overturning CAUTION THE MACHINE DOES NOT HAVE AN AUTOMATIC BASE LEVELLING VERIFICATION SYSTEM BEFORE PROCEEDING WITH THE ASCENT DESCENT PHASE VERIFY CORRECT INCLINATION OF THE BASE BY VISUALLY CHECKING THE SPIRIT LEVELS THE ...

Страница 20: ...uipment forklift truck Prohibition to remove or tamper with the machine s stability devices sensors ballasts etc Prohibition to remove or tamper with the machine s safety and protection devices Prohibition to climb on or off the cage in places other than the appropriate gate Prohibition to increase outreach or work height of the machine using additional equipment such as ladders Prohibition to cau...

Страница 21: ...E EMPLOYER CAUTION ANY FENCING ENCLOSING THE MACHINE S WORK AREA AND ANY ADDITIONAL SAFETY SIGNS TO BE USED FOR THAT AREA MUST BE VERIFIED BASED ON THE SPECIFIC RISK ASSESSMENT CARRIED OUT BY THE EMPLOYER CAUTION FOR MACHINES SOLD IN ITALY REGARDING ITALIAN LEGISLATION ITALIAN LEGISLATIVE DECREE 81 2008 REQUIRES THE USE OF SUITABLE SAFETY BELTS FOR ALL EXTENDING DECKS AND SIMILAR EQUIPMENT THIS ME...

Страница 22: ...console Vibrations generated by machines do not constitute any danger for the operator who is inside the cage The continuous sound pressure level A weighted in the cage is less than 70 db A MACHINE OPERATION Preliminary operations It is necessary for the following control conditions to be satisfied before activating the machine from the cage controls The voltage of the batteries if any must be suf...

Страница 23: ...necting to the mains neither the orange nor the green LEDs light up there could be something wrong in the connection to the mains or the battery could be faulty in which case immediately report the problem to the manager If the orange error LED flashes the following problems could occur Perform the following operations carefully ü Charging must be carried out in a well ventilated area where it is ...

Страница 24: ...ev 12_2021 Page 4 3 CAUTION IT IS RECOMMENDED TO NEVER LET THE BATTERIES GO COMPLETELY FLAT CAUTION WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME THE BATTERIES MUST BE FULLY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO PREVENT THEM FROM GOING FLAT ...

Страница 25: ...peration hour display General information Before operating the machine from the cage control console the following conditions of the controls must be met The battery voltage must be sufficient to operate the machine The emergency stop switch with removable key located on the control station in the cage must be on RESET Button to enable the cage run lift Press the button will remain inside the ring...

Страница 26: ...FTING THE CAGE PAY ATTENTION TO WHAT IS STATED IN SECTION 3 PREPARATION AND INSPECTION WITH REGARD TO THE BASE LEVELLING CONTROL SYSTEM Proportional control accelerator The accelerator actually enables movement after enabling the desired control mode machine drive cage movement and pressing the corresponding control for up down or forward backward movement CAUTION THE ACCELERATOR IS EQUIPPED WITH ...

Страница 27: ...nel Press the button and remove the key to disconnect the general power supply POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop and remove the key to prevent unauthorised use POWER SUPPLY CONNECTION Insert the key and TURN clockwise and RELEASE to reset the emergency stop NOTE in order for the machine to operate the emergency stop button on the cage must be on RESET CAUTION PRE...

Страница 28: ...ided with a removable key to prevent the machine from being used by unauthorised personnel Press the button and remove the key to disconnect the general power supply POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop and remove the key to prevent unauthorised use POWER SUPPLY CONNECTION Insert the key and TURN clockwise and RELEASE to reset the emergency stop NOTE in order for th...

Страница 29: ...SPLAY When the machine is powered the machine display shows the state of the battery charge the operating hours of the machine and any errors present While using the machine the battery charge will change from fully charged indicated with 4 lit bars and 100 charge to partially charged indicated with 2 lit bars and 50 charge to a flat battery indicated with no lit bars and 0 charge Machine errors A...

Страница 30: ... ALARM 19 Current threshold exceeded Current limit time exceeded Restart the machine ALARM 49 Electric brake error Error in the detection of the electric brake input when starting the machine Contact Assistance ALARM 84 Active accelerator Acceleration potentiometer not idle when starting the machine bring back to idle ALARM 85 Active forward back Active forward backward keys during machine start u...

Страница 31: ...tons to bring the machine back to the braked condition with the cage slightly raised CAUTION WITH THE OPERATOR ON THE GROUND THE MACHINE MUST BE HANDLED WITH THE POWER SUPPLY CONNECTED FOR THE PARKING SYSTEM TO FUNCTION CORRECTLY CAUTION IF THE POWER SUPPLY IS DISCONNECTED WHILE THE BRAKE AND DEAD MAN BUTTONS ARE PRESSED SIMULTANEOUSLY THE MACHINE WILL BLOCK AND NOT BE BRAKED TO RESTORE NORMAL MAC...

Страница 32: ...obile doors slightly by pushing and rotating them inwards Once the operator enters he she must close the gate checking that the gate itself is locked properly otherwise the machine will not enable any command CAUTION MAKE SURE THERE ARE NO OBSTACLES PREVENTING THE CAGE GATE FROM CLOSING PROPERLY CAUTION DO NOT UNLOCK THE GATE OF THE CAGE WHEN IT IS SUSPENDED SO AS TO AVOID THE GATE FROM OPENING AC...

Страница 33: ... THE GATE CAUTION DO NOT RAISE LOWER THE CAGE IF THE CAGE GATE DOES NOT APPEAR TO CLOSE PROPERLY AND HAVE IT REPAIRED CONTACT THE MANUFACTURER IF REQUIRED WARNING THE TOTAL NOMINAL LOAD IS OBTAINED BY ADDING THE LOAD IN THE CAGE THE LOAD ON THE OBJECTS HOLDER TRAY THE LOAD IN THE OBJECTS HOLDER PLATFORM OPTIONAL THIS VALUE CANNOT EXCEED 200 KG IN ANY CASE ...

Страница 34: ...G TRANSPORT AND LIFTING PROCEDURES General information It is possible to transport the machine to the work premises using one of the following methods By driving pushing the machine and travelling the path on the base wheels if the surface allows it By moving it with a forklift see the picture below check the gross weight in the Operational Technical Data Table of the machine Using the supplied fo...

Страница 35: ...21 Page 4 14 Handling with a forklift The machine can be lifted with a forklift truck In this case it must be picked from the rear of the machine in order to position it in a stable manner onto the forks see picture below CAUTION ONLY LIFT THE MACHINE WITH THE CAGE COMPLETELY LOWERED ...

Страница 36: ...f the possible positions taking care to insert the pin 1 correctly in one of the grooves 2 available in the column Fully insert the locking bracket into the relevant hole and hook the special safety spring catch in the hole at the other end of the bracket Remove the objects holder platform by carrying out the previous steps in inverse order and place it in a suitable place CAUTION USE THE OBJECTS ...

Страница 37: ...n the cage The emergency stop switch with removable key must be in the RESET position Console at the base The control enabling selector on the base cage must be in the appropriate position Controls selector on the base in the cage CONTROLS IN CAGE mode TURN the selector to the RIGHT to enable the controls in the CAGE CONTROLS AT BASE mode TURN the selector to the LEFT to enable the controls at the...

Страница 38: ...RADAR 1B It is a distance detector installed on the machine base that prevents accidental impact with obstacles during rear movements and stops the machine about 10 cm away from any obstacle NOTE The image refers to a particular machine model which may therefore vary depending on the machine model on which the system is installed Top anti collision radar E40 RADAR 3 It is a distance detector insta...

Страница 39: ... NOTE The position of the release selector warning light button shown in the picture refers to a particular model of machine and therefore may vary depending on the control console of the aerial platform model where the radar system is installed Once the machine has been locked proceed as follows to restore operation 1 Disable the Anti collision Radar system by turning the relevant selector 1 to t...

Страница 40: ...pending on the machine model on which the anti crushing protection system is installed MAXIMUM CAGE HEIGHT BLOCK OPTIONAL The maximum cage height block when enabled prevents the cage from exceeding a maximum height defined by the manufacturer from the ground to the cage floor The maximum height block is enabled or disabled by turning a selector with removable key in the cage control console Maximu...

Страница 41: ...P WITH CODE OPTIONAL The machine start up system with code enables the machine to be used only by trained operators and is useful in crowded environments as it prevents the machine from being started by unauthorised people CAUTION THE KEYPAD IS A SEALED UNIT REMOVING OR TAMPERING WITH THE EPOXY ENCLOSURE WILL VOID THE WARRANTY NOTE The position of the keypad for entering the start up code shown in...

Страница 42: ...he unit can be reset to the default PIN 00 1234 by simultaneously pressing 1 3 7 and 9 until the reset beep sounds followed by the green and red LEDs flashing 4 times after about 5 seconds Press CE to confirm NOTE 3 Key activation is always confirmed when any key is pressed with a beep and the green LED flashing Once the Supervisor Menu is opened as described above the four permitted functions are...

Страница 43: ...ched beep indicates that the user ID is disabled NOTE During the above procedure the status of the user ID can be switched from disabled to enabled mode by pressing the Power Enter key again 4 Press the CE key to save the assigned user Ø The high pitched beep accompanied by the green and red LEDs indicate that the assigned users have been changed correctly 5 Repeat the process to add eliminate oth...

Страница 44: ...or Menu Disconnecting the power supply to the unit will take the unit out of the Supervisor Menu NOTE Leaving the unit idle for one minute automatically exits the Supervisor Menu USER MENU Normal machine use 1 Enter the two digit user ID created by the Supervisor followed by the personal PIN NOTE the default user PIN is 1 2 3 4 this PIN can be changed as described below 2 Press the Power Enter key...

Страница 45: ...of incorrect operation of the controls or power outage the emergency stop must be pressed and a qualified operator must carry out the EMERGENCY DESCENT procedure from the ground Proceed as follows 1 Press the emergency button to disconnect the power supply 2 ATTENTION make sure there is no one within the working range of the machine 3 Lift the yellow protective shield at the base of the cage with ...

Страница 46: ...wn from the cage A crane or forklift may be used to stabilise machine movement REPORTING THE INCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product Contact the factory by telephone and provide all the necessary details even if no injuries or evident damage to property are involved CAUTION AFTER AN ACCIDENT INSPECT THE ENTIRE MACHINE AND CHECK ALL F...

Страница 47: ...Drive wheels idler wheels and swivel wheels Check there is no debris attached to the wheels or around them b Base frame Ensure there are no loose wires or cables hanging underneath the base check for any dents breaks or cracks on the profiles c Manual descent control valve see note pertaining to functional check d Motor pump tank unit No conspicuous hydraulic leak hydraulic oil filling level at th...

Страница 48: ...ANUFACTURER CAUTION CONTACT THE MANUFACTURER IF IN DOUBT WITH REGARD TO THE FREQUENCY AND METHOD OF ROUTINE AND OR EXTRAORDINARY MAINTENANCE ACTIVITIES DO NOT TAKE INITIATIVES IF UNSURE OF WHAT YOU ARE DOING CAUTION TO PERFORM MAINTENANCE AND OR CLEANING OPERATIONS ON THE MACHINE THAT REQUIRE KEEPING THE EXTENDIBLE STRUCTURE PARTLY EXTENDED FOLLOW THE INSTRUCTIONS IN CAGE SAFETY LOCK SECTION 8 CAU...

Страница 49: ...ubbing on the extensions thereby compromising the efficiency of the extensible structure Check if the extensions rub against each other if so the machine must be stopped and the pads replaced For this it is advisable to contact Faraone S p A or an authorised maintenance centre Refer to the REPLACING THE EXTENSION SLIDING PADS chapter for more information Transmission motor ELEVAH 40 MOVE Check the...

Страница 50: ...place the hydraulic oil in the tank Refer to the specifications described in the appropriate paragraph for hydraulic oil change Torque Reducer ELEVAH 40 MOVE Inspect the reducer and change the oil Refer to the instructions in the appropriate paragraph for information on changing the oil of the reducer Transmission motor ELEVAH 40 MOVE Carry out a general overhaul of the drive wheels ...

Страница 51: ...pplied with the machine The locking pin is found near the level bubbles in the base of the machine and is secured to the machine with a knob CAUTION TWO OPERATORS ARE REQUIRED TO CARRY OUT THIS PROCEDURE SAFELY 1 Remove the locking pin from inside the machine base by unscrewing the knob 2 Lift the basket until the slot for inserting the locking pin appears in the column as shown in the picture and...

Страница 52: ...ure and lock it with the previously removed knob 4 Move the cage down until it locks using the emergency descent procedure described in the specific chapter EMERGENCY OPERATION 5 Retighten the emergency descent knurled knob When maintenance is over to remove the locking pin climb onto the cage using a ladder or suitable support raise the cage a bit get out of the cage and follow the previous instr...

Страница 53: ...ole black wire for the negative pole and tighten them 7 Close and lock the protective cover CAUTION SHOULD THE BATTERY BE DAMAGED USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT TO PROTECT YOUR HANDS AGAINST CHEMICAL AGGRESSION WHEN REPLACING THE BATTERY DISPOSE OF THE BATTERIES IN ACCORDANCE WITH THE LAWS IN FORCE REPLACE THE BATTERIES WITH THE SAME TYPE AS SUPPLIED BY THE MANUFACTURER HYDRAULI...

Страница 54: ...ce the wheel before the thickness of the tread drops below 5 mm TRANSMISSION MOTOR ELEVAH 40 MOVE Checking the condition of the motor 1 Unscrew the two M5 tie rods and extract the aluminium cap complete with brush holder 2 Use compressed air to eliminate carbon dust deposits on the inner surfaces of the motor 3 With manifold motors check the length of the brushes and their smooth movement in their...

Страница 55: ... the winding which must be as follows Æ 80 Econ Æ 80 24 Volt brake 70 W 25 W Also check the insulation towards the motor using a 500 volt Megohmmeter to measure the insulation resistance which must be above 0 1 MΩ The electromagnet must be replaced if it does not fulfil these conditions Replacing the electromagnet and checking the lining with a splined hub Remove any brake covers and completely lo...

Страница 56: ...N SLIDING PADS Each part of the lifting column called extension slides over the other by means of nylon pads With regular machine use these pads could be worn and this could cause direct rubbing of the extensions thereby compromising machine efficiency As soon as you begin noticing the extensions rubbing directly it is mandatory to stop the machine and replace the pads For this it is advisable to ...

Страница 57: ...nd remove the eight pads 1 on it 3 Remove all the pads 2 present 2 on each side in the upper part of the first extension that remain connected to the machine base 4 Remove the old layer of grease and clean all the surfaces Installing new pads 1 Grease the seats of the pads on the extensions 5 Insert two new pads on each side in the holes 1 made externally at the top of the first extension that rem...

Страница 58: ...ift and retighten the nut that connects the cage unit last extension to the hydraulic cylinder and reposition the machine on the ground CAUTION GREASE LUBRICATE THE LIFTING COLUMN ONLY WITH MOLYKOTE G 4500 FM GREASE OR PRODUCTS WITH THE SAME TECHNICAL CHARACTERISTICS CAUTION FOR FURTHER INFORMATION REGARDING THE PURCHASE OF SPARE PARTS AND CONSUMABLES PLEASE CONTACT THE MANUFACTURER THE MANUFACTUR...

Страница 59: ...H IT ATTACHMENT 1 Layout for decal application Pos SYMBOL DESCRIPTION Pos SYMBOL DESCRIPTION 1 DANGER SIGN RISK OF FALLING OBJECTS FROM ABOVE 2 PROHIBITION SIGN DO NOT REMOVE THE SAFETY GUARDS AND DEVICES 3 PROHIBITION SIGN UNAUTHORISED PERSONNEL MUST NOT USE THE MACHINERY 4 OBLIGATION SIGN REFER TO THE OPERATING MANUAL 5 OBLIGATION SIGN WEAR SAFETY SHOES 6 Max 200 kg INDICATION Maximum number of ...

Страница 60: ...USE AND MAINTENANCE MANUAL SECTION 9 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 9 2 1 2 3 4 5 6 7 13 11 4 8 10 9 ...

Страница 61: ...L100 2 13 F512SPM03DC1 SPM03D Serb plast quadr lt 2 5 DEST 1 14 C05609090110 Fascetta stringitubo H9 Ø90 110 1 15 ES507001 Flangia x FC11 rid Ø71 Ø63 5 1 16 ES5085320021 Giunto M DC 015 050 080 1 17 EC106203 Motore CC 24V 800W AME1705 1 18 ES462010100 Boccola premi molla 1 4 Ø1 00 1 19 F751167_35_140 Blocco M1R T con n 2 overc 1 4 100 350 bar SR5 tar 140 bar 1 20 EC031001 Tappo TCEI con OR 1 4 1 2...

Страница 62: ...ALITA DISCESA BIDI NXS DEV BASE DEV PULPITO FAST B M1SK B SK M2SK M1V M2V M1T M2T FT2 FT1 F1 30A F2 5A J5 J2 K1 K2 F 50A CARICA BATTERIE KEY FAST MOTORE VERTICALE KEY FAST USB CHARGER PULS 1 2 3 4 5 6 7 8 9 14 13 12 11 10 1 2 3 4 5 6 7 8 9 12 11 10 1 2 1 2 3 4 5 6 7 8 5V GND ADC B sx dx IN1 IN2 IN5 IN9 IN7 IN6 FRENO FRENO pin8_J4 pin12_J4 pin12_J5 pin6_J5 pin5_J5 pin3_J5 KEY LAMP pin9_J5 pin7_J5 p...

Страница 63: ...lettore SCHNEIDER ELETRIC ZB4BG2 1 17 1 18 Antischiacciamento discesa OPT5 1 Micro PIZZATO MKV11D17 2 10 OPT7 1 1 Centralina colonna 24V 800W 1 Schermo SED COMUNE INGRESSI SALITA DA BASE CANCELLINI SALITA DISCESA COMANDO SALITA DISCESA DEV BASE Micro sx Micro dx DISCESA DA BASE pin3_J5 pin11_J4 J3 J2 J5 J1 4 KEYBOARD CAVO CANBUS dedicato 4 poli 1 2 3 4 PULSANTE BASKET PULSANTE BASE OPT2 pin14_J4 I...

Страница 64: ... 6 ATTACHMENT 5 Successful acceptance test certificate AERIAL PLATFORM ELEVAH 40 MOVE ELEVAH 40 B Serial number The machine manufactured according to the type tested model has undergone the following tests Brake test Overload test Operating test And has PASSED them successfully Tortoreto date ...

Страница 65: ... Giuseppe agissant en tant que représentant légal de la société FARAONE INDUSTRIE S p A C da Salino Tortoreto Italie fabricant ainsi qu une personne morale autorisée à constituer le dossier technique de la machine en question DECLARE QUE la plate forme élévatrice susmentionnée a été fabriqué en conformité avec les critères de sécurité et de la santé de la Directive Machines 2006 42 CE et la norme ...

Страница 66: ...USE AND MAINTENANCE MANUAL SECTION 9 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 9 8 ...

Страница 67: ...s Check the integrity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ___________...

Страница 68: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 69: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 70: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 71: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 72: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 73: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 74: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 75: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DONE...

Страница 76: ...egrity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil change Torque Reducer Inspection and oil change ELEVAH 40 MOVE Transmission motor Carry out a general overhaul of the drive wheels ELEVAH 40 MOVE Date _______________ Signature ________________ NOTES DON...

Страница 77: ...NOTES ...

Страница 78: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com ...

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