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© 2015 Fairway Rider G3 Ltd - 

Unit 20, Ravenhurst Court, Birchwood, Warrington, WA3 6PN  

Workshop and Technical Support: 07495 063 014  

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Email: [email protected] 

Rear wheel bearing replacement 

 

 

Remove the rearmost 3 body panel bolts on both sides. The upper one 
on each side should have a rubber spacer between the panel and the 
chassis; 

 

Lift the rear of the buggy off the ground on suitable blocks; 

 

Rotate the rear wheel until the removable chain link is visible – it is 
easiest to remove adjacent to the rear sprocket. Remove the spring clip 
and plate, then remove the joining link, and remove the chain; 

 

On both sides remove the 2 x 14mm wheel shaft nuts; 

 

Starting on the brake side, remove the 2 x 8mm bolts attaching the 
caliper to its mounting bracket. Lift the brake caliper out of the way 
(handbrake should be off, and NB brake should not be operated while 
caliper is not on the disc); 

 

Remove the 2 x 10mm locknuts from the bolts attaching the caliper 
bracket to the chassis, and then remove the 2 x 8mm bolts (the bracket 
will remain attached to the buggy as the rear wheel shaft passes through 
it); 

 

On both sides remove the 2 x 13mm locknuts from the bolts situated in 
front of the wheel shaft, and then remove the 2 x 10mm bolts; 

 

Now remove the wheel to the rear of the buggy; 

 

Make a note of the order / position of the components on the shaft on 
either side of the wheel. NB the spacers are of different sizes – they need 
to be replaced in the correct position in order that the wheel runs 
centrally.; 

 

The wheel bearings should be removed by hitting the end of the shaft 
with a soft faced mallet or similar. Once one is removed, use the shaft to 
drive the second one out. Note the direction that the shaft is inserted in 
the wheel in order that it can be replaced in the same way; 

 

Reassemble the wheel using the new bearings – if necessary drive the 
new bearings onto the shaft using an appropriate piece of pipe / socket 
etc.; 

 

Reassembly is the reverse of dismantling. It may be easier to re-install the 
chain if you slacken both adjusters to allow the wheel to go forward into 
the chassis slightly. NB do not tighten any of the bolts until you are happy 
with the chain tension. 

 

 

Содержание G3

Страница 1: ......

Страница 2: ...r co uk CONTENTS Buggy operation 3 General Maintenance 5 Technical Maintenance 6 Front wheel bearing replacement 6 Rear wheel bearing replacement 7 Chain replacement 8 Chain Adjustment 9 Brake caliper...

Страница 3: ...the handlebars which incorporates three lights to indicate the state of battery charge Twist the grip gently towards you to gradually increase speed Releasing the grip will stop the motor Battery cond...

Страница 4: ...el The brake lever incorporates a cut out switch which stops the motor when the brake is activated The parking brake for use when the buggy is stationary is activated by pulling the lever and then pus...

Страница 5: ...or compressor The front tyres should be maintained at 22 24 psi The rear tyre should be maintained at 24 26 psi General tightening of body attachment screws The main body of the buggy and the side pan...

Страница 6: ...ntained here please contact Fairway Rider G3 Ltd directly Front wheel bearing replacement Each front wheel is fitted with an inner and an outer wheel bearing Lift the front of the buggy so that one or...

Страница 7: ...remove the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both sides remove the 2 x 13mm locknuts from the bolts situated in front of the whe...

Страница 8: ...nuts from the bolts attaching the caliper bracket to the chassis and then slacken the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both side...

Страница 9: ...play on the longest travel of the chain and maintain the wheel in a position so that the chain is running in a straight line between the rear sprocket and the motor sprocket Once you are happy with th...

Страница 10: ...ing pin Once removed from one pin the pad will swivel to allow removal from the second pin Replacement of new pads is the reverse of the above instructions Brake cut out switch replacement The switch...

Страница 11: ...g There will be a nine pin plug and a 4 pin plug Remove any additional cable ties which are securing the throttle wires underneath the bodywork again using side cutters You will need to remove the 4 w...

Страница 12: ...ed cables going to the motor NB make a note of which cable goes to which Remove any insulating tape around these connections and then undo the small nuts and bolts which connect the ring terminals Rem...

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