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© 2015 Fairway Rider G3 Ltd - 

Unit 20, Ravenhurst Court, Birchwood, Warrington, WA3 6PN  

Workshop and Technical Support: 07495 063 014  

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Email: [email protected] 

Chain Adjustment 

 

Lift the rear of the buggy off the ground on suitable blocks; 

 

On both sides slacken the 2 x 14mm wheel shaft nuts; 

 

Starting on the brake side, remove the 2 x 8mm bolts attaching the 
caliper to its mounting bracket. Lift the brake caliper out of the way 
(handbrake should be off, and NB brake should not be operated while 
caliper is not on the disc); 

 

Slacken the 2 x 10mm locknuts from the bolts attaching the caliper 
bracket to the chassis, and then slacken the 2 x 8mm bolts (the bracket 
will remain attached to the buggy as the rear wheel shaft passes through 
it); 

 

On both sides slacken the 2 x 13mm locknuts from the bolts situated in 
front of the wheel shaft, and then slacken the 2 x 10mm bolts; 

 

Slacken the 2 x 10mm chain adjuster nuts located one each side at the 
rear of the buggy; 

 

Gradually tighten the two chain adjuster nuts. The aim is to have 
between 10mm to 15mm free play on the longest travel of the chain, and 
maintain the wheel in a position so that the chain is running in a straight 
line between the rear sprocket and the motor sprocket; 

 

Once you are happy with the tension, re-tighten all the bolts and lock 
nuts, and re-install the brake caliper; 

 

Replace the body panel bolts. 

 

Brake caliper replacement 

 

Disconnect the hydraulic pipe banjo union from the brake caliper using a 
10mm spanner; 

 

Take care that any brake fluid which comes out of the pipe or caliper 
does not touch any painted surfaces – it is a highly effective paint 
stripper; 

 

Remove the brake caliper from its bracket by undoing 2 x 8mm bolts; 

 

Install the new caliper complete with brake pads, and tighten into 
position using 2 x 8mm bolts; 

 

Re-connect the hydraulic banjo union; 

 

Inspect the brake fluid level in the reservoir on the handlebars and 
replenish as necessary using DOT 2 or DOT3 formulation fluid only; 

 

Slacken the bleed nipple on the brake caliper, and operate the brake 
lever. This should expel air from the caliper; 

 

Tighten the bleed nipple whilst continuing to hold the lever (it may be 
useful to have an assistant when you do this); 

 

Repeat as necessary until all air is expelled, whilst continuing to maintain 
the fluid level within the reservoir. 

 

 

Содержание G3

Страница 1: ......

Страница 2: ...r co uk CONTENTS Buggy operation 3 General Maintenance 5 Technical Maintenance 6 Front wheel bearing replacement 6 Rear wheel bearing replacement 7 Chain replacement 8 Chain Adjustment 9 Brake caliper...

Страница 3: ...the handlebars which incorporates three lights to indicate the state of battery charge Twist the grip gently towards you to gradually increase speed Releasing the grip will stop the motor Battery cond...

Страница 4: ...el The brake lever incorporates a cut out switch which stops the motor when the brake is activated The parking brake for use when the buggy is stationary is activated by pulling the lever and then pus...

Страница 5: ...or compressor The front tyres should be maintained at 22 24 psi The rear tyre should be maintained at 24 26 psi General tightening of body attachment screws The main body of the buggy and the side pan...

Страница 6: ...ntained here please contact Fairway Rider G3 Ltd directly Front wheel bearing replacement Each front wheel is fitted with an inner and an outer wheel bearing Lift the front of the buggy so that one or...

Страница 7: ...remove the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both sides remove the 2 x 13mm locknuts from the bolts situated in front of the whe...

Страница 8: ...nuts from the bolts attaching the caliper bracket to the chassis and then slacken the 2 x 8mm bolts the bracket will remain attached to the buggy as the rear wheel shaft passes through it On both side...

Страница 9: ...play on the longest travel of the chain and maintain the wheel in a position so that the chain is running in a straight line between the rear sprocket and the motor sprocket Once you are happy with th...

Страница 10: ...ing pin Once removed from one pin the pad will swivel to allow removal from the second pin Replacement of new pads is the reverse of the above instructions Brake cut out switch replacement The switch...

Страница 11: ...g There will be a nine pin plug and a 4 pin plug Remove any additional cable ties which are securing the throttle wires underneath the bodywork again using side cutters You will need to remove the 4 w...

Страница 12: ...ed cables going to the motor NB make a note of which cable goes to which Remove any insulating tape around these connections and then undo the small nuts and bolts which connect the ring terminals Rem...

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