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Unit 20, Ravenhurst Court, Birchwood, Warrington, WA3 6PN
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Throttle replacement
Remove any cable ties securing the throttle wire to the handlebar
assembly using side-cutters;
Undo the throttle from the handlebars using an appropriately sized hex
key;
Undo the bottom of the seat spring / shock absorber from its bracket and
hinge the front of the buggy forwards (NB you will need to remove the
bag stand to make this possible);
Disconnect the two multi-pin pugs connected to the throttle wiring. There
will be a nine pin plug, and a 4 pin plug;
Remove any additional cable ties which are securing the throttle wires
underneath the bodywork, again using side-cutters;
You will need to remove the 4 wires, which are connected to the throttle
from these two connectors. Each one of the metal pins in the connector
is located by a small metal tang, which will need to be pushed back using
a small screwdriver. Once each tang is pushed back, the metal pin will
pull from the nylon body of the connector;
Install the new throttle on the handlebars, tightening with the hex key;
Cable tie the wire to the handlebar assembly, and feed under the
bodywork;
Push each of the 4 metal pins into the appropriate position in the
connectors;
Replace the connectors, and cable tie any loose cable under the
bodywork.
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