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E

XAMPLE

MANUAL

53

a=P107/cos(P100/2)
b=P106

∗

tg(P100/2)

c=(P103-P107)

∗

tg(P100/2)

d=P104-2a-2c
e=[(x/2)-((P102/2)-P103+P107)]

∗

tg(P100/2)

Pulley executing subroutine (Subroutine 50)

The tool data is:

D=12
F=2
NOSEA=90
NOSEW=4
CUTA=0
Calibrated for the corner indicated by the arrow.

The Call parameters of the subroutine are:

P100 = Angle between the sides of the pulley.
P101 = Absolute Z center coordinate of the pulley.
P102 = Outside diameter of the pulley.
P103 = Depth of the groove (in radius).
P104 = Width of the groove.
P105 = Safety distance.
P106 = Maximum machining depth.
P107 = Finishing stock.
P108 = Cutting feedrate.
P109 = Roughing feedrate in mm/rev.
P110 = Finishing feedrate mm/rev.

The necessary points for the roughing operation are:

The necessary points for the finishing operation are:

X

Z

1

P102 + 2 P105

P101

2

P102

P101 + (P104 /2)

3

P102 - 2P103

P101 + (P104 /2) - P103 tg (P100 /2)

4

P102 - 2P103

P101 - (P104 /2) + P103 tg (P100 /2)

5

P102

P101 - (P104 /2)

6

P102 + 2 P105

P101 - (P104 /2)

X

Z

A

P102 + 2 P105

P101 + (P104 /2) - [P107 /cos (P100/2)]

A-B

- 2 P105

0

B-C

- 2 P106

- P106 tg (P100 /2)

C-D

0

- (d + 2e)

D-E

- 2 P106

P106 tg (P100 /2)

E-F

0

d + 2e

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Содержание CNC 8055 T

Страница 1: ...REF 1010 8055 T Examples manual CNC...

Страница 2: ...ir own purpose could violate the rights of the owners It is possible that CNC can execute more functions than those described in its associated documentation however Fagor Automation does not guarante...

Страница 3: ...epending on the material of the part and the tools used When machining one of the parts of these examples use the speeds recommended by the tool manufacturer The tool number will also be different dep...

Страница 4: ...EXAMPLE MANUAL 1 TOOLS List of tools used in these examples...

Страница 5: ...2 EXAMPLE MANUAL TOOL CALIBRATION Example of how to calibrate tool T2 using a part of known dimenstions diameter 60 mm length 100 mm Note The X axis operates in diameter...

Страница 6: ...60 Enter The CNC shows the text Tool calibration Move the tool with the JOG keys until touching the part Press the softkey Load X axis The CNC shows the text Offset updated 4 Calibrate the tool along...

Страница 7: ...4 EXAMPLE MANUAL User Notes...

Страница 8: ...ramming in absolute G90 and incremental G91 coordinates 7 Programming of arcs G02 G03 Programming in radius 8 Programming of arcs G02 G03 Programming in diameters 9 Tangential entry exit G37 G38 and c...

Страница 9: ...s the sequence of keys and softkeys Main menu JOG MDI G54 By program One of the following methods must be used Execute in MDI mode the following program blocks and then execute the part program Edit a...

Страница 10: ...1 G0 X50 Z100 G1 X0 Z80 Point A G1 G91 X15 Z 15 Section A B Z 10 Section B C X25 Z 25 Section C D Z 30 Section D E G0 G90 X50 Z100 M30 Programming in diameters Absolute coordinates G90 G90 G95 G96 F0...

Страница 11: ...B G1 Z 10 Section B C G2 X10 Z 30 I50 K0 Section C D G1 X10 Section D E G3 X10 Z 20 I 19 9 K 22 45 Section E F G1 Z 10 Section F G G0 G90 X60 Z120 M30 Programming the arc radius Absolute coordinates...

Страница 12: ...A B G1 Z 10 Section B C G2 X20 Z 30 I50 K0 Section C D G1 X20 Section D E G3 X20 Z 20 I 19 9 K 22 45 Section E F G1 Z 10 Section F G G0 G90 X60 Z120 M30 Programming the arc radius Absolute coordinates...

Страница 13: ...G36 R5 X60 Z50 Section C D G36 R5 X80 Section D E G36 R5 Z30 Section E F G36 R5 X100 Z20 Section F G G38 R4 Z0 Section G H and tangential exit G0 X120 G40 Z120 End tool radius compensation M30 Without...

Страница 14: ...tside arc facing 16 Inside roughing on the Z axis and outside arc turning 18 Inside straight turning and outside roughing on the Z axis 20 Inside and outside roughing on the X axis 22 Inside and outsi...

Страница 15: ...50 T9 D9 G0 X0 Z8 G83 X0 Z0 I45 773 B9 D4 K0 H0 C1 G0 Z150 Operation 2 Inside arc turning G95 G96 F0 2 S120 M4 T8 D8 G0 X20 Z20 G1 G41 X18 Z5 G84 X70 Z0 Q20 R 33 541 C2 L0 3 M0 3 H0 1 I 35 K0 G0 G40 Z...

Страница 16: ...part zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 110 G54 G92 S2200 Operation 4 Taper turning and facing G95 G96 F0 2 S180 M4 G0 X90 Z20 G1 G42 X84 Z5 G81 X10 Z0 Q78 R 75 C2 L0 3 M0 3...

Страница 17: ...9 D9 G0 X0 Z8 G83 X0 Z0 I38 773 B3 D7 K0 H0 C4 G0 Z150 Operation 2 Facing and outside turning G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G1 X85 Z0 G1 X18 G1 Z5 G0 G42 X72 Z1 G1 X78 Z 2 Z 40 X85 G0 Z150 Ope...

Страница 18: ...part zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 65 G54 G92 S2200 Operation 4 Outside taper facing G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G1 G41 X83 Z5 G82 X78 Z 33 Q10 R0 C2 L0 3 M0 3...

Страница 19: ...F0 15 S600 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I40 773 B3 D7 K10 H0 C4 G0 Z150 Operation 2 Inside taper facing G95 G96 F0 2 S100 M4 T8 D8 G0 X20 Z20 G1 G42 X18 Z5 G82 X20 Z 21 732 Q70 R0 C2 L0 2 M0 2 F0...

Страница 20: ...MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 80 G54 G92 S2200 Operation 4 Outside arc facing G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G41 X84 Z5 G85 X78 Z 27 Q10 R0 C1 5 L0 3 M0 3 H0 1 I 45 01...

Страница 21: ...on 1 Drilling G94 G97 F90 S600 T9 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I35 773 B5 D5 K15 H0 C1 5 G0 Z150 Operation 2 Inside profile facing G95 G96 F0 2 S100 M4 T8 D8 G0 X20 Z20 G1 X16 Z5 G69 X20 Z 25 C1 5...

Страница 22: ...5 G0 Z0 G1 X66 G1 Z5 G1 G42 X72 Z1 G1 X80 Z 3 G0 G40 Z150 Second fixture Set new part zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 80 G54 G92 S2200 Operation 4 Outside arc turning G95 G...

Страница 23: ...ning G95 G96 F0 2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X85 Z0 G1 X 0 4 Z5 G0 X78 Z2 G1 Z 60 X85 G0 G41 X80 Z 4 G1 X70 Z1 G0 Z150 Operation 2 Drilling G94 G97 F90 S600 M4 T9 D9 G0 X0 Z5 G83 X0 Z0 I70 77...

Страница 24: ...RT M0 M5 MSG ORGX54 0 ORGZ54 117 G54 G92 S2200 Operation 4 Outside profile facing G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G1 X85 Z5 G69 X78 Z 61 403 C1 L0 3 H0 1 S100 E110 GOTO N120 N100 G1 G5 X60 Z 47...

Страница 25: ...54 112 G54 G92 S2200 Operation 1 Drilling G94 G97 F90 S600 M4 G0 Z150 T9 D9 G0 X0 Z10 G83 X0 Z0 I75 773 B8 D2 K50 H0 C5 G0 Z150 Operation 2 Facing and outside turning G95 G96 F0 2 S180 M4 T2 D2 G0 X78...

Страница 26: ...985 K1 293 N110 G3 X20 Z 60 R36 G1 X18 G1 Z5 G0 G40 G7 Z150 Second fixture Set new part zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 110 G54 G92 S2200 Operation 4 Outside profile turnin...

Страница 27: ...Z150 T9 D9 G0 X0 Z5 G83 X0 Z0 I75 773 B5 D5 K130 H0 C2 G0 Z150 Operation 2 Facing and outside turning G95 G96 F0 2 S180 M4 T2 D2 G0 X78 Z5 G1 Z 50 X86 G0 G41 X79 Z 2 5 G1 X74 Z0 X16 G0 G40 Z150 Opera...

Страница 28: ...zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 120 G54 G92 S2200 Operation 5 Outside taper threading G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G1 G42 X85 Z5 G81 X17 396 Z0 Q78 R 75 C2 L0 3 M...

Страница 29: ...ORGZ54 102 G54 G92 S2200 Operation 1 Facing and outside turning G95 G96 F0 2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X78 Z5 Z 38 X82 G0 Z0 G1 X 0 4 G1 Z5 G0 G42 X72 Z1 G1 X80 Z 3 X85 G0 G40 X60 Z150 Opera...

Страница 30: ...G92 S2200 Operation 4 Outside profile turning G95 G96 F0 2 S180 M4 T2 D2 G0 X90 Z20 G1 X82 Z0 G1 X 0 4 G1 Z5 G0 X82 5 Z4 G68 X27 Z0 5 C1 L0 3 H0 S120 E130 G1 G42 X27 Z0 5 N120 G1 G5 X32 Z 2 X32 Z 20...

Страница 31: ...ning G95 G96 F0 2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X78 Z5 G1 Z 36 F200 G1 X85 G0 Z0 G1 X 0 4 G1 Z5 G0 G42 X70 Z1 G1 X80 Z 4 G0 G40 X90 Z150 Operation 2 Drilling G94 G97 F90 S600 M4 T9 D9 G0 X0 Z10...

Страница 32: ...Second fixture Set new part zero MSG NEW FIXTURE REVERSE PART M0 M5 MSG ORGX54 0 ORGZ54 128 G54 G92 S2200 Operation 6 Outside profile roughing G95 G96 F0 2 S120 M4 T2 D2 G0 X85 Z5 G68 X0 Z0 C1 5 L0 5...

Страница 33: ...tside turning G95 G96 F0 2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X85 Z0 X 0 4 Z5 G1 G42 X0 Z0 G36 R5 X78 Z0 Z 35 X85 G0 G40 X90 Z150 Second fixture Set new part zero MSG NEW FIXTURE REVERSE PART M0 M5 M...

Страница 34: ...G3 X40 Z 32 R92 74 G1 Z 42 G36 R5 X65 Z 49 39 X40 Z 57 N110 G2 X78 Z 90 R31 N120 G0 Z150 Operation 3 Drilling G94 G97 F90 S600 T9 M4 G0 X0 Z10 G83 X0 Z0 I35 773 B10 D2 H5 C2 G0 Z150 Operation 4 Inside...

Страница 35: ...32 EXAMPLE MANUAL User Notes...

Страница 36: ...33 Programming examples C axis programming 8055T Machining a profile in the ZC plane 34 Machining a profile in the XC plane 35...

Страница 37: ...36 Select the C axis G16 ZC Select the work plane G0 X90 Z 15 C0 G1 G94 X72 F100 M13 Z 35 G1 X90 Operation 2 Grooving G15 R37 G16 ZC G0 Z 50 C 125 664 Position at point A G1 X74 F100 G91 C40 F50 Secti...

Страница 38: ...Position at point 1 X19 63 C34 Section 1 2 X 19 63 C34 Section 2 3 X 39 26 C0 Section 3 4 X 19 36 C 34 Section 4 5 X19 63 C 34 Section 5 6 X39 26 C0 Section 6 1 G0 G40 X50 Z10 Operation 2 Making the...

Страница 39: ...36 EXAMPLE MANUAL User Notes...

Страница 40: ...37 Programming examples Profile Editor 8055T Profile editor Example 1 38 Profile editor Example 2 39 Profile editor Example 3 40 Profile editor Example 4 41...

Страница 41: ...NGS CHAMFER TANGENTIAL ENTRY AND EXIT Select the MODIFY option and define TANGENTIAL ENTRY Select point 1 Press ENTER Enter Radius 5 CHAMFER Select point 2 Press ENTER Enter Size 10 ROUNDING Select po...

Страница 42: ...enter 190 Radius 30 Tangent Yes The CNC shows all the possible options for section 2 Select the right one STRAIGHT LINE 4 Z 20 X 220 Tangent Yes The CNC shows all the possible options for sections 3 4...

Страница 43: ...20 Tangent Yes STRAIGHT LINE 4 Angle 160 Tangent Yes CW ARC 5 Z 30 X 80 Zcenter 45 Xcenter 80 Tangent Yes The CNC shows all the possible options between sections 4 5 Select the right one The CNC show...

Страница 44: ...s for section 2 Select the right one CW ARC 4 Radius 10 Tangent Yes STRAIGHT LINE 5 X 40 Angle 180 Tangent Yes The CNC shows all the possible options for section 4 Select the right one CW ARC 6 Z 54 X...

Страница 45: ...42 EXAMPLE MANUAL User Notes...

Страница 46: ...43 Programming examples User screen customizing programs 8055T Machine diagnosis 44 Machining a pulley 52...

Страница 47: ...ts the access code password Part 2 It shows the status of inputs I1 to I40 it uses user page 2 and the symbols 21 and 22 Part 3 It shows the status of outputs O1 to O18 It uses user page 3 and the sym...

Страница 48: ...f parameter P100 If the bit is set to 1 it inserts symbol 21 lamp lit red color and if it is set to 0 it inserts symbol 22 lamp off background color Call parameters P100 Value of the inputs to be disp...

Страница 49: ...te Small I37 X380 Y280 White Small I10 X530 Y70 White Small I24 X230 Y210 White Small I38 X430 Y280 White Small I11 X80 Y140 White Small I25 X280 Y210 White Small I39 X480 Y280 White Small I12 X130 Y1...

Страница 50: ...routine that indicates the status of a row of outputs This subroutine analyzes the 10 least significant bits of parameter P100 If the bit is set to 1 it inserts symbol 21 lamp on red color if it is se...

Страница 51: ...70 White Small O9 X505 Y70 White Small O16 X405 Y140 White Small O3 X205 Y70 White Small O10 X105 Y140 White Small O17 X455 Y140 White Small O4 X255 Y70 White Small O11 X155 Y140 White Small O18 X505...

Страница 52: ...rom to From to SYMBOL 0 X0 Y0 X400 Y30 X100 Y0 X100 Y30 X200 Y0 X200 Y30 X300 Y0 X300 Y30 SYMBOL 1 X0 Y0 X20 Y30 X20 Y0 X400 Y30 X100 Y0 X100 Y30 X200 Y0 X200 Y30 X300 Y0 X300 Y30 SYMBOL 2 X0 Y0 X40 Y...

Страница 53: ...X120 Y10 White Large S X80 Y253 Red Large MOTOR CONSUMPTION X118 Y8 White Small 25 X220 Y80 White Large X X80 Y113 White Small 50 X320 Y80 White Large Z X80 Y183 White Small 75 X420 Y80 Main color Ele...

Страница 54: ...E SYMBOL 21 480 P199 IF P100 AND 200 EQ 0 SYMBOL 22 530 P199 ELSE SYMBOL 21 530 P199 RET Part 3 status of the outputs N300 PAGE3 KEY 0 N310 P100 PLCO1 P199 85 CALL 3 P100 PLCO10 P199 155 CALL 3 IF KEY...

Страница 55: ...e a user screen customizing program In order to be able to execute this program in the user channel of the Editing mode general machine parameter USEREDIT must be set with the program number Once all...

Страница 56: ...lley P103 Depth of the groove in radius P104 Width of the groove P105 Safety distance P106 Maximum machining depth P107 Finishing stock P108 Cutting feedrate P109 Roughing feedrate in mm rev P110 Fini...

Страница 57: ...Nr of passes IF P115 LE 0 GOTO N100 If done with all roughing passes go to finishing stage P1 2 P106 P2 P106 TAN P100 2 X P1 ZP2 Movement D E P2 P104 2 P107 COS P100 2 2 P103 P107 TAN P100 2 2 PPOSX...

Страница 58: ...ite Solid X100 Y120 X220 Y120 Line White Solid X35 Y165 X35 Y120 Main color Size Text Position Main color Size Text Position White Large MACHINING OF PULLEYS X87 Y10 Light blue Small P101 Abs Z center...

Страница 59: ...12 If P102 go on to N12 IF KEY EQ FC03 GOTO N13 If P103 go on to N13 IF KEY EQ FC04 GOTO N14 If P104 go on to N14 IF KEY EQ FC05 GOTO N15 If P105 go on to N15 IF KEY EQ FC06 GOTO N2 If option go on to...

Страница 60: ...SK3 SK4 SK5 SK6 SK7 IB6 INPUT Maximum cutting pass 6 5 DW6 IB6 GOTO N2 Requests P107 Finishing stock N17 SK1 SK2 SK3 SK4 SK5 SK6 SK7 IB7 INPUT Finishing stock 6 5 DW7 IB7 GOTO N2 Requests P108 Cutting...

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