43
Steering Rack
11
/
16
” and ⅝” wrenches, ruler, hack saw, marker.
Remove the outer tie rods.
Remove the inner tie rods.
Cut 1.75” off the end of the inner tie rods.
If you are planning on running power steering the next steps are not needed.
Remove the hydraulic lines. Drain all fluid by turning it, lock to lock, upside down over a collection pan.
Dispose of the fluid properly. The rack is greased on the gears at the ends.
The Mustang power rack is converted to a manual rack by removing the hydraulic lines from it and draining the
fluid. You can leave the holes open without concern since the hydraulic cylinder is no longer used, however,
for cosmetic reasons you may want to close them off. You can use a ½” Non-threaded hole plug. Keep in
mind, this must not be airtight! Air must be allowed to move in and out of the holes. If you use a hole-plug,
drill a small air release hole in the center.
Cleaning and Detailing
Before you start assembling your car, cleaning is the best way to assess what needs to be done to the
donor parts. Based on your close-up inspection you may choose to re-build or replace some of the parts
that you have just removed. Areas to inspect include transmission tail shaft side to side free play, pinion
oil seal on the rear end, valve cover gaskets, distributor cap for excessive build-up deposits, and clutch
wear.
When using engine degreaser, collect the waste solvents and dispose of properly.
Steam clean or use a strong detergent such as Gunk
engine cleaner.
If the parts are really dirty, you can take the parts and assemblies to a do-it-yourself car wash. They usually
have an engine degreaser as an option and most places run very high water temperature that helps loosen
debris and grease. If doing this, tape over the engine intake holes, engine wiring connectors, and coolant
openings. Let the parts dry completely before removing the tape.
Be sure to clean the bay after you clean your stuff.
A wire wheel on a drill can bring even the most oxidized aluminum up to a nice finish. Be sure to wear
gloves and safety goggles. This can be done on the bell housing, transmission, alternator, valve covers,
steering rack, engine intake, water-pump, and engine accessory brackets.
Apply clear coat paint on aluminum parts so the parts will not oxidize.
Wire brush and paint control arms and the rear end. Avoid rubber bushings and quad-shock travel shafts
(shiny areas). When repainting parts, a consistent color scheme works best and looks the nicest.
Wait until the wiring harness is installed and the car is running before you cover the harness up with a nice
wrapping of electrical tape. If it’s dirty, wipe it off gently with a moist (not wet) rag.
Use common sense when cleaning these parts; don’t use a wire wheel on a drill close to any wires or lines.
Keep solvents away from rubber lines/hoses.
After cleaning the engine, replace the spark plugs. When removing the plugs, look for oil on them or if they
look burned. If you have any doubts, ask a mechanic or a good auto parts store what the condition of the
Содержание Gen 3 Type 65 Coupe
Страница 1: ...R E V I S I O N 4 B O C T O B E R 2 0 1 7 ...
Страница 2: ... 2017 Factory Five Racing Inc 9 Tow Rd Wareham MA 02571 Phone 508 291 3443 Fax 508 291 3883 ...
Страница 11: ...x www factoryfive com 508 291 3443 ...
Страница 22: ...21 www factoryfive com 508 291 3443 Donor Parts and Prep Chapter 2 ...
Страница 46: ...45 www factoryfive com 508 291 3443 Disassembly of the kit Chapter 3 ...
Страница 52: ...51 www factoryfive com 508 291 3443 Aluminum panel diagram ...
Страница 54: ...53 www factoryfive com 508 291 3443 Chassis Assembly Chapter 4 ...
Страница 85: ...84 www factoryfive com 508 291 3443 Install the slider grease boots on the slider pins ...
Страница 86: ...85 www factoryfive com 508 291 3443 ...
Страница 90: ...89 www factoryfive com 508 291 3443 ...
Страница 128: ...127 www factoryfive com 508 291 3443 Use rags to protect between the front center section mount on the frame ...
Страница 135: ...134 www factoryfive com 508 291 3443 Slide the spindle onto the outer CV joint and start the nut on the end ...
Страница 156: ...155 www factoryfive com 508 291 3443 ...
Страница 240: ...239 www factoryfive com 508 291 3443 ...
Страница 251: ...250 www factoryfive com 508 291 3443 Check the fit of the emergency brake cable end in the brake cable clevis ...
Страница 313: ...312 www factoryfive com 508 291 3443 Bow the left side to get the left side to clear the rollbar Final panel installed ...
Страница 336: ...335 www factoryfive com 508 291 3443 Body Section Chapter 4 ...
Страница 359: ...358 www factoryfive com 508 291 3443 Attach the rod end of the gas strut to the frame ...
Страница 362: ...361 www factoryfive com 508 291 3443 ...
Страница 363: ...362 www factoryfive com 508 291 3443 Press a bushing into the hinge arms so that the bushings are on opposite sides ...
Страница 389: ...388 www factoryfive com 508 291 3443 Put the rubber gasket on the light bucket Push the rubber grommet into the bucket ...
Страница 406: ...405 www factoryfive com 508 291 3443 Push the door hinge bushings into the door hinge arms Left side door hinge ...
Страница 416: ...415 www factoryfive com 508 291 3443 Cut the inside of the door out along the line leaving the flange ...
Страница 431: ...430 www factoryfive com 508 291 3443 Right side duct Final Prep Sand paper ...
Страница 436: ...435 www factoryfive com 508 291 3443 Final Assembly Chapter 5 ...
Страница 443: ...442 www factoryfive com 508 291 3443 Screw the bucket onto the body Run the light plug harness through from the inside ...
Страница 447: ...446 www factoryfive com 508 291 3443 Push the rubber bushing into the body hole Slide the trim ring onto the light ...
Страница 448: ...447 www factoryfive com 508 291 3443 Pass the wires through the grommet Push the light into the rubber bushing ...
Страница 456: ...455 www factoryfive com 508 291 3443 ...
Страница 457: ...456 www factoryfive com 508 291 3443 Put the light in the trim ring Put the inner rubber gasket in on top of the light ...
Страница 518: ...517 www factoryfive com 508 291 3443 ...
Страница 526: ...525 www factoryfive com 508 291 3443 Performance Reference Material and Technical Support Chapter 6 ...
Страница 535: ...534 www factoryfive com 508 291 3443 Appendix A Templates ...
Страница 536: ...535 www factoryfive com 508 291 3443 ...
Страница 537: ...536 www factoryfive com 508 291 3443 ...
Страница 538: ...537 www factoryfive com 508 291 3443 ...
Страница 539: ...538 www factoryfive com 508 291 3443 ...
Страница 540: ...539 www factoryfive com 508 291 3443 Appendix B Donor Parts List ...
Страница 542: ...541 www factoryfive com 508 291 3443 Appendix C Race Yearly check sheet ...
Страница 545: ...544 www factoryfive com 508 291 3443 Appendix D Torque Specifications ...
Страница 547: ...546 www factoryfive com 508 291 3443 Appendix E Mustang Specifications ...
Страница 551: ...550 www factoryfive com 508 291 3443 Appendix F Fluid Specifications ...