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INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105

7

Revision 3

Connection

CAUTION

: Important safety instructions Follow all instructions,, as incorrect installation can 

cause serious injury.

• Safety

!

The electrical connections may only be made by a qualified electrician, who accepts 

responsibility for ensuring that the electric connections have been carried out in accordance 

with the applicable standards and this instruction manual.

Always disconnect the power supply when connecting the control box.

Mechanical installation of  the control unit must be carried out by persons with the necessary 

knowledge for the task.

• Installation

The location of  the control unit must be selected with regard to the protection class of  the 

enclosure, at least IP54. A heating and/or cooling element should be included if necessary to 

maintain the operating temperature stated in the technical specification.

The control unit must be securely fixed to a wall or a bracket intended for this purpose, using 

screw joints. The fixing holes are on the rear or underside of  the enclosure. Cables into and out 

of  the enclosure must have cable entry seals that are approved for use with the particular cable. 

Cables outside the enclosure must be securely fixed to the surrounding structure. They must 

not hang loose and there must be no possibility of  them catching on passing objects.

• High current

The power supply must be connected via a lockable main switch, and have a T10A protection.

Connect the incoming earth to the earth bar.

Check that the power supply and motor voltage are compatible.

• Motors

The largest motor that can be connected is 1.5 kW (3-phase 3x400 V). 

See "Commissioning" for details of  how to check the direction of  rotation.
Connecting motors to EP105

Supply 3x400V with neutral

N T1 N L1 L2 L3 U1 V1 W1

U2 V2 W2

O

ut

let

 230V

3x400V

 +

 N

Fus

e max T10A

U1

V1

W1

W2

U2

V2

U1

V1

W1

W2

U2

V2

Supply to control unit

Supply to motors

Control unit

In/Out

Power

Motor 1

Motor 2

Switch V1 and W1 and/

or V2 and W2 if  the motor

runs in the wrong direction.

3-phase motor

Y-connected

3-phase motor

Y-connected

Supply 3x230V without neutral

O

ut

let

 230V

3x230V

Fus

e max T10A

U1

V1

W1

W2

U2

V2

U1

V1

W1

W2

U2

V2

N T1 N L1 L2 L3 U1 V1 W1

U2 V2 W2

Control unit

In/Out

Power

Motor 1

Motor 2

Supply to control unit

Supply to motors

3-phase motor

D-connected

3-phase motor

D-connected

Change of  phase

sequence if  the load

guard value shows fault.

Switch V1 and W1 and/

or V2 and W2 if  the motor

runs in the wrong direction.

Содержание DAAB EP105

Страница 1: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105...

Страница 2: ...11 Installing the PCB 11 Connecting a safety edge 12 Connecting safety edges and photocells 12 Connecting an encoder electronic limit switch 13 Connecting a mechanical limit switch microswitch 13 Con...

Страница 3: ...ulse mode and hold to run mode 29 Checking safety functions 29 Setting electric motor braking 29 Programmable inputs P channels 30 Automatic closing 30 Run on time with mechanical limit switches 31 Ru...

Страница 4: ...s SS EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments This declaration relates to automatic cont...

Страница 5: ...or the controlled units Cleaning and maintenance must not be performed by children The EP105 control unit or the accessories recommended by FAAC Nordic AB must not be modified without the express cons...

Страница 6: ...ervice and maintenance Regular inspection is required of the external safety features of the EP105 such as safety edges stop buttons photocells load guards and safety loops The condition of the enclos...

Страница 7: ...oved for use with the particular cable Cables outside the enclosure must be securely fixed to the surrounding structure They must not hang loose and there must be no possibility of them catching on pa...

Страница 8: ...tor If a symmetrical single phase motor is used as shown on the left make the following changes EP105 1 Swap the cable at X12 L1 1 with X12 L1 C1 EP105 2 Remove the cable between X11 L2 1 and X4 L2 2...

Страница 9: ...ocumentation Instruction manual for drive unit Instruction manual for the door gate or barrier Disposal of electronic equipment The EP105 is an electronic product and as such is classified as hazardou...

Страница 10: ...edge while opening Variable impedance range 1 0 9 9 k power capability at least 0 5 W Safety circuit Maximum resistance 3 total in the whole safety circuit Cable length at 0 75 mm2 max 60 m Cable leng...

Страница 11: ...sk Enclosure The PCB must be installed in an enclosure designed for the surrounding environment and must protect the electronics from moisture dust and contact The enclosure must provide protection to...

Страница 12: ...he maximum number of safety edges connected in series with an impedance of 8 2 k is six per input Note that the impedance used for a safety edge must be checked and entered into the EP105 on commissio...

Страница 13: ...DB405 Motor 2 Right position Control unit 14 17 1 2 3 1 2 3 34 L O1 L O2 GND 24V 24V GND GND L OUT L OUT 24V 13 24V 16 Motor 1 Left position Motor 2 Right position Connecting a mechanical limit switch...

Страница 14: ...switches to economy mode with reduced brightness Press any button to return to normal mode Display Description Cnnn Channel number for the EP105 dnnn Channel number for the vehicle detector Fnnn Chan...

Страница 15: ...n with the factory setting are displayed With C999 2 channels for power supply motor protection and limit switches are displayed This display mode is used to set open and closed position With C999 3 c...

Страница 16: ...A Connection point Signal encoder or limit switch open motor 1 Safety edge 1 closing movement SE C1 Safety edge 2 closing movement SE C2 Safety edge 1 opening movement SE O1 Safety edge 2 opening move...

Страница 17: ...is not programmed quick flashing means hold to run without limit switch L O2 Motor 2 not finished opening extinguished in closed position flashing means the input is not programmed quick flashing mean...

Страница 18: ...ng movement and those fitted to the back provide protection for the opening movement Safety edges providing protection for the closing movement are connected to SE C1 and SE C2 while SE O1 and SE O2 a...

Страница 19: ...on L112 Open position L 1 1 1 P o s i t i o n r e a d o u t Motor protection Read the motor current during operation in C251 and enter this value in C252 for opening and in C253 for closing E201 means...

Страница 20: ...tion personal protection is not normally required and C240 is set to 0 00 Set C033 to 3 pulse to activate the load guard After the load guard has tripped the indication M2 flashes and the message n073...

Страница 21: ...mechanically secured and installed according to the applicable instruction manuals All components are correctly connected and installed by authorised installers before switching on the power supply T...

Страница 22: ...re 1 is left and 2 is right Keep the factory setting for L002 at 0 Run the motor hold to run to the closed position then read channel L111 for motor 1 and specify the value as closed position in chann...

Страница 23: ...ternal connectors When a frequency inverter is used the instructions in the user manual for the DB409 must be followed The illustrations show motor protection settings for motor 1 With value set too h...

Страница 24: ...rotection Before changing the other settings you will need the following information about the unit to be tested Check supply voltage to which the unit will be connected Check the required current the...

Страница 25: ...ts If the fixed limits result in excessive crushing force you can adjust the crushing force by reducing the limit settings in C232 C242 for the opening movement and C233 C243 for the closing movement...

Страница 26: ...impedance in C115 C125 and C135 for the safety edge concerned To completely disable safety edge inputs that are not used set C111 C121 C131 and or C141 to 0 for the safety edge concerned C111 setting...

Страница 27: ...ified in channel C493 Option 2 Stop stops the door without reversing Must be used with care as the lack of the reverse function means someone may become trapped Reverse delay The delay between activat...

Страница 28: ...6 configured for photocell There is also an option for an extra input for photocell or vehicle loop by using terminal 27 and changing P600 to 2 Set the desired safety function in P640 P641 P642 and P...

Страница 29: ...the automatic control unit automatically switches to hold to run mode in the direction in which there is a fault Even when the safety edge or photocell vehicle loop are activated you can still open a...

Страница 30: ...has been activated for a set time This may be used for example to prevent unintended opening signals P180 Park Use this channel to park the door Option 0 disables the function option 1 parks the door...

Страница 31: ...d for vehicle loops you can configure the internal close signal depending on the preferred direction sensing mode in LOOP1 and LOOP2 and the PHOTO input See the channel reference for all possible valu...

Страница 32: ...configured in C436 it is possible for example to set the door to close tightly against rubber strips without triggering the load guard or safety edge The disengagement angles are to be reduced to as...

Страница 33: ...with a grey background are readout channels so they cannot be changed The S symbol means that the channel is a safety setting and any change in value must be documented in the log book with a name an...

Страница 34: ...pulse and close with hold to run and load guard active 2 Open with hold to run and close with pulse and load guard active 3 Open and close with pulse and load guard active 4 Open and close with hold...

Страница 35: ...C1 and SE O1 must be connected to motor 1 SE C2 and SE O2 must be connected to motor 2 The safety edge function is attached to the motor concerned 3 SE C1 or SE C2 can be connected to either motor 1...

Страница 36: ...135 2 Fixed limits between 5 k and 15 k S C132 Reverse stop with activated safety edge SEO1 1 2 1 26 1 Reverse 2 Stop S C133 Control of external protection connected to SE O1 0 1 1 24 0 No check 1 Tes...

Страница 37: ...AC Set motor power readout for personal protection motor 1 0 00 and 0 12 0 35 kW 0 20 25 C231A Motor power readout motor 1 0 00 1 99 kW S C232A Set load guard limit for motor 1 opening 0 05 1 99 kW 0...

Страница 38: ...engagement angle 1 Activated according to C340 C342 Safety function in opening movement 0 4 0 28 0 Disabled 1 Reverse to fully closed 2 Stop with automatic restart of automatic closing 3 Stop wait for...

Страница 39: ...run on time or disengagement angle with load guard triggered L117 L127 L213 L223 0 1 1 31 0 No reversing 1 Reversing in closing movement C460 Time delay before second motor starts Start of motor 2 is...

Страница 40: ...detection PHOTO and LOOP2 must first be activated simultaneously then close when either PHOTO or LOOP2 is clear 07 Presence detection PHOTO LOOP1 and LOOP2 must first be activated simultaneously close...

Страница 41: ...til remote door is open 3 Blocking of close on local door until remote door is closed C615 In block of local door 0 3 3 0 Stopped local door does not disable blocking of remote door Local door does no...

Страница 42: ...talled C705 Encoder card DB405 0 1 0 0 Not installed does not affect display of L channels 1 Installed the settings in L001 and L002 also control display of L channels C707 Output card DB407 0 1 0 0 N...

Страница 43: ...o step up or down _____ End of the list followed by the oldest message when the plus button is pressed C904 Message on display and in error code list 0 1 1 0 Message is neither displayed nor stored in...

Страница 44: ...mited opening motor 1 0 200 degrees 45 L117 1 Angle for disconnection of safety edge load guard and photocell from the end of the closing movement motor 1 in combination with C436 C341 and C448 0 30 d...

Страница 45: ...05 0 L221 A Running time readout motor 2 000 999 seconds L222 AC Run on time following limit switch open motor 2 0 00 7 99 seconds 0 00 22 L223 A Run on time following limit switch closed motor 2 0 00...

Страница 46: ...ier cannot be operated without a signal at programmable input 1 If the signal disappears ongoing movement stops P175 Opening via input after activation during set time input will not open the gate unt...

Страница 47: ...erated without a signal at programmable input 2 If the signal disappears ongoing movement stops P275 Opening via input after activation during set time input will not open the gate until it has been a...

Страница 48: ...erated without a signal at programmable input 3 If the signal disappears ongoing movement stops P375 Opening via input after activation during set time input will not open the gate until it has been a...

Страница 49: ...a signal at programmable input 4 If the signal disappears ongoing movement stops P475 Opening via input after activation during set time input will not open the gate until it has been activated for th...

Страница 50: ...0 1 0 30 0 Disabled 1 The barrier cannot be operated without a signal at programmable input 5 If the signal disappears ongoing movement stops P575 Opening via input after activation during set time in...

Страница 51: ...angle 1 Activated according to P640 P642 Protection in opening movement 0 4 1 28 0 Disabled 1 Reverse to fully closed 2 Stop with automatic restart of automatic closing 3 Stop wait for new control si...

Страница 52: ...0 30 0 Disabled 1 Automatic closing disabled after the input is activated reset by another control signal 2 Automatic closing disabled by a constant signal P690 Interlock opening 0 1 0 30 0 Disabled...

Страница 53: ...tivated value in C240 Check C211 it must not be longer than 0 06 seconds C212 cannot be longer than 2 seconds C493 cannot be longer than 0 20 seconds E028 Brake selected when C202 is set to 2 4 or 5 C...

Страница 54: ...motor 1 Check the connection and the settings as described in Instruction Manual for DB409 Address must be set for the frequency converter E652 No response from frequency inverter motor 2 Check the c...

Страница 55: ...fety edge is not functional set channel C113 to 0 E962 SE C2 did not change to low during the external test Check that the safety edge is functional if the safety edge is not functional set channel C1...

Страница 56: ...door reverses and the red LEDs M1 M2 start flashing Is the load guard correctly installed Has the correct supply voltage been set Mechanical fault Does the door move easily when decoupled Are the red...

Страница 57: ...licably close by itself without an error message or alarm LEDs Try to operate the door again opening and closing Also check C020 for the most recent stop cause Cross check the number with the channel...

Страница 58: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 58 Revision 3 Notes...

Страница 59: ...INSTRUCTION MANUAL DAAB AUTOMATIC CONTROL UNIT EP105 59 Revision 3 Notes...

Страница 60: ...Revision 3 FAAC Nordic AB Box 125 SE 284 22 Perstorp 46 435 77 95 00 www faac se support faac se...

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