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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

PDS MODEL VEHICLES .......................................................................................................... 10

TIRES ....................................................................................................................................... 10

Tire Repair ........................................................................................................................................................ 11
Wheel Installation .............................................................................................................................................. 11

Fig. 14 Wheel Installation .................................................................................................................... 11

LIGHT BULB REPLACEMENT ................................................................................................. 11

CARE AND CLEANING OF THE VEHICLE ............................................................................. 12

VEHICLE CARE PRODUCTS .................................................................................................. 12

TOP AND WINDSHIELD .......................................................................................................... 12

TRAILERING ............................................................................................................................ 13

HARDWARE ............................................................................................................................. 13

Fig. 15 Bolt Grades ............................................................................................................................. 13

TORQUE SPECIFICATIONS ................................................................................................... 13

Fig. 16 Torque Specifications .............................................................................................................. 13

PERIODIC SERVICE SCHEDULE ....................................................................................... 14

Fig. 17 Periodic Service Schedule ...................................................................................................... 14

BATTERIES AND CHARGING ................................................................................................. 16

Safety ................................................................................................................................................................ 16

BATTERY ................................................................................................................................. 16

BATTERY MAINTENANCE ...................................................................................................... 16

At Each Charging Cycle .................................................................................................................................... 16
Monthly ............................................................................................................................................................. 17
Electrolyte Level and Water .............................................................................................................................. 17

Fig. 18 Correct Electrolyte Level ......................................................................................................... 17
Fig. 19 Water Purity Table .................................................................................................................. 17

Cleaning Batteries ............................................................................................................................................. 17

Fig. 20 Automatic Watering Gun ......................................................................................................... 18

Prolonged Storage ............................................................................................................................................ 18

Fig. 21 Preparing Acid Neutralizing Solution ....................................................................................... 18
Fig. 22 Freezing Point of Electrolyte ................................................................................................... 19

Battery Installation ............................................................................................................................................ 19

Fig. 23 Battery Connections ................................................................................................................ 19

Battery Charging ............................................................................................................................................... 19
AC Voltage ........................................................................................................................................................ 20

TROUBLESHOOTING .............................................................................................................. 20

Hydrometer ....................................................................................................................................................... 20

Fig. 24 Hydrometer ............................................................................................................................. 20

Using A Hydrometer .......................................................................................................................................... 21

Fig. 25 Hydrometer Temperature Correction ...................................................................................... 21

BATTERY CHARGER MAINTENANCE ................................................................................... 21

Fig. 26 Cleaning Auxiliary Contact in Charger Plug ............................................................................ 21

GENERAL SPECIFICATIONS................................................................................................... 23

Shuttle 4 Electric Powered Personnel / Cargo Carrier ....................................................................................... 24
Shuttle 6 Electric Powered Personnel / Carrier.................................................................................................. 25
TE5 Electric Powered 5 Passenger Golf Car ..................................................................................................... 26
TE5 PDS Electric Powered 5 Passenger Golf Car ............................................................................................ 27

Fig. 27 Vehicle Dimensions................................................................................................................... 28
Fig. 28 Vehicle Dimensions and Incline Specifications ......................................................................... 29
Fig. 29 Vehicle Turning Clearance........................................................................................................ 30