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SAFETY INFORMATION

Page ix

Owner’s Manual and Service Guide

Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

GENERAL

The following text is provided as recommended by part II
of ASME/ANSI B56.8-1988. E-Z-GO strongly endorses
the contents of this specification.

PART II
FOR THE USER

4 GENERAL SAFETY PRACTICES

4.1

Introduction

4.1.1

Like other machines, carriers can cause injury

if improperly used or maintained. Part II contains broad
safety practices applicable to carrier operations. Before
operation, the user shall establish such additional spe-
cific safety practices as may reasonably be required for
safe operation.

4.2

Stability

4.2.1

 Experience has shown that this vehicle, which

complies with this standard, is stable when properly
operated and when operated in accordance with specific
safety rules and practices established to meet actual
operating terrain and conditions. However, improper
operation, faulty maintenance, or poor housekeeping
may contribute to a condition of instability and defeat the
purpose of the standard. Some of the conditions which
may affect stability are failure of the user to follow safety
practices; also, ground and floor conditions, grade,
speed, loading, the operation of the carrier with improper
loads, battery weight, dynamic and static forces, and the
judgement exercised by the carrier operator.

(a)  The user shall train carrier operators to adhere

strictly to the operating instructions stated in this Stan-
dard.

(b)  The user shall survey specific operating conditions

and environment, and establish and train carrier opera-
tors to comply with additional, specific safety practices.

4.3

Nameplates, Markings, Capacity, and Modifica-
tions

4.3.1

The user shall maintain in a legible condition

all nameplates, warnings, and instructions which are
supplied by the manufacturer.

4.3.2

The user shall not perform any modification or

addition which affects capacity or safe operation, or
make any change not in accordance with the owner’s

manual without the manufacturer’s prior written authori-
zation. Where authorized modifications have been made,
the user shall ensure that capacity, operation, warning,
and maintenance instruction plates, tags, or decals are
changed accordingly.

4.3.3

As required under paras. 4.3.1 or 4.3.2, the

manufacturer shall be contacted to secure new name-
plates, warnings, or instructions which shall then be
affixed in their proper place on the carrier.

4.4

Fuel Handling and Storage

4.4.1

The user shall supervise the storage and han-

dling of liquid fuels (when used) to be certain that it is in
accordance with appropriate paragraphs of ANSI/NFPA
505 and ANSI/NFPA 30.

4.4.2

Storage and handling of liquefied petroleum

gas fuels shall be in accordance with appropriate para-
graphs of ANSI/NFPA 505 and ANSI/NFPA 58. If such
storage or handling is not in compliance with these stan-
dards, the user shall prevent the carrier from being used
until such storage and handling is in compliance with
these standards.

4.5

Changing and Charging Storage Batteries for
Electric Personnel and Burden Carriers

4.5.1

The user shall require battery changing and

charging facilities and procedures to be in accordance
with appropriate paragraphs of ANSI/NFPA 505.

4.5.2

The user shall periodically inspect facilities

and review procedures to be certain that appropriate
paragraphs of ANSI/NFPA 505, are strictly complied with,
and shall familiarize carrier operators with it.

4.6

Hazardous Locations

4.6.1

The user shall determine the hazard classifi-

cation of the particular atmosphere or location in which
the carrier is to be used in accordance with ANSI/NFPA
505.

4.6.2

The user shall permit in hazardous areas only

those carriers approved and of the type required by
ANSI/NFPA 505.

4.7

Lighting for Operating Areas

4.7.1

The user, in accordance with his responsibility

to survey the environment and operating conditions, shall
determine if the carrier requires lights and, if so, shall
equip the carrier with appropriate lights in accordance
with the manufacturer’s recommendations.

Содержание EZGO 2001

Страница 1: ...STARTING MODEL YEAR 2001 ELECTRIC POWERED PERSONNEL CARRIERS AND GOLF CAR OWNER S MANUAL AND SERVICE GUIDE 28641 G01 English...

Страница 2: ...l speeds encountered on a flat surface To pre vent loss of vehicle control and possible serious injury speeds should be limited to no more than the maximum speed on level ground See vehicle specificat...

Страница 3: ...n units previously sold and the information contained in this manual is subject to change without notice E Z GO Division of Textron is not liable for errors in this manual or for incidental or consequ...

Страница 4: ...ries depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For win...

Страница 5: ...Run Tow Maintenance Switch on PDS vehicles only 4 Fig 9 Run Tow Maintenance Switch 4 Controller Diagnostics PDS vehicles only 5 BEFORE ENTERING VEHICLE 5 OPERATING THE VEHICLE 5 Additional Warnings an...

Страница 6: ...ter Purity Table 17 Cleaning Batteries 17 Fig 20 Automatic Watering Gun 18 Prolonged Storage 18 Fig 21 Preparing Acid Neutralizing Solution 18 Fig 22 Freezing Point of Electrolyte 19 Battery Installat...

Страница 7: ...this manual This vehicle conforms to the current applicable standard for safety and performance requirements These vehicles are designed and manufactured for off road use They do not conform to Feder...

Страница 8: ...cement parts Never use replacement parts of lesser quality Always use recommended tools Always determine that tools and procedures not specifically recommended by the manufacturer will not compromise...

Страница 9: ...ges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces...

Страница 10: ...Owner s Manual and Service Guide SAFETY INFORMATION Page viii Notes...

Страница 11: ...ch affects capacity or safe operation or make any change not in accordance with the owner s manual without the manufacturer s prior written authori zation Where authorized modifications have been made...

Страница 12: ...us experience 5 2 3 The user should include in the operators train ing program the following a instructional material provided by the manufac turer b emphasis on safety of passengers material loads ca...

Страница 13: ...brakes It is advisable that all other personnel leave the elevator before a carrier is allowed to enter or exit 5 5 13 Avoid running over loose objects potholes and bumps 5 5 14 To negotiate turns red...

Страница 14: ...uids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical dam age such as dents scrapes or gouges may danger ously weaken the tank and make it unsafe for...

Страница 15: ...form a safety survey peri odically and as conditions warrant to their premises to identify areas where golf cars should not be operated and to identify possible hazards 5 2 1 Steep Grade In areas wher...

Страница 16: ...atteries the output rate of the battery charger and the amount of time the batteries are on charge Hydrogen emissions are generally considered to be in the area of 10 to 20 cubic liters per car per ch...

Страница 17: ...ensure that capacity operation warning and maintenance instruction plates tags or decals are changed accordingly 6 2 8 As required under paragraphs 6 2 6 and 6 2 7 the manufacturer shall be contacted...

Страница 18: ...SAFETY INFORMATION Page xvi Owner s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Notes...

Страница 19: ...nt that could cause an electrical arc Hydrogen gas is generated in the charging cycle of bat teries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will coll...

Страница 20: ...l number must be provided when ordering service parts CONTROLS AND INDICATORS The controls on the vehicle consist of key light switch accelerator pedal service brake pedal parking brake pedal or handl...

Страница 21: ...he front seats The brake is engaged when the handle is raised and is disengaged when the handle is parallel to the seat bottom When leaving the vehicle unattended engage the parking brake by raising t...

Страница 22: ...brak ing and warning beeper will be overridden and normal vehicle operation resumes Any unusual situation sensed by the PDS system will cause a similar response The system functions in all key switch...

Страница 23: ...eath resulting from loss of vehicle control the following warnings must be observed Drive the vehicle only as fast as terrain and safety considerations allow Consider the terrain traffic conditions an...

Страница 24: ...vehicle starts to move Unless the hand operat ed parking brake is fully released the motor will not start The vehicle may roll slowly and an audible alarm will beep indicating that vehicle is in walk...

Страница 25: ...nternal combustion engine Vehicle without PDS To prevent injury or death resulting from coasting at above recom mended speeds limit speed with service brake On steep hills it is possible for non PDS v...

Страница 26: ...e with ropes chains or any device other than a factory approved tow bar Towing a disabled vehicle can be dangerous and requires extra caution Attempting to tow with devices other than an approved tow...

Страница 27: ...reasing may damage grease seals Putting more than three pumps of grease in a grease fit ting could damage grease seals and cause premature bearing failure REAR AXLE The only maintenance required for t...

Страница 28: ...t approximately 2 mph 3 kph indicating that the PDS system is function ing If vehicle speed continues to rise apply the service brake and have vehicle inspected by a trained mechanic TIRES Tools List...

Страница 29: ...chine is anchored to floor Wear OSHA approved safety equipment when mounting demounting tires Follow all instructions and safety warnings provided by the mounting demounting machine manufacturer Wheel...

Страница 30: ...E plastic bodies P N 28140 G and 28432 G Multi purpose Battery Protectant formulated to form a long term flexible non tacky dry coating that will not crack peel or flake over a wide tem perature range...

Страница 31: ...trailer using ratchet tie downs HARDWARE Periodically the vehicle should be inspected for loose fasteners Fasteners should be tightened in accordance with the Torque Specifications table Ref Fig 16 o...

Страница 32: ...gallons 6 liters water solution rinse with clear water Check charge condition and all connections HYDRAULIC BRAKE FLUID Check level add if required and check for leakage DOT 3 WIRING Check all wiring...

Страница 33: ...h wheel bearing grease STEERING ASSEMBLY Lubricate linkage use wheel bearing grease Check bellows and pinion seal for damage or grease leakage TIE RODS LINKAGES Lubricate use wheel bearing grease REAR...

Страница 34: ...of battery terminal protectant must be used with extreme care Insulate metal container to prevent can from contacting battery terminals which could result in an explosion Wrap wrenches with vinyl tap...

Страница 35: ...ttery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction The wa...

Страница 36: ...res the chemical reaction is faster while low temperatures cause the chemical reaction to slow down A vehicle that is stored at 90 F 32 C will lose 002 of specific gravity each day If a fully charged...

Страница 37: ...ive coating Battery Charging The battery charger is designed to fully charge the bat tery set If the batteries are severely deep cycled some automatic battery chargers contain an electronic module tha...

Страница 38: ...point there is nothing that can be done to salvage the battery however the individual battery should be replaced with a good battery of the same brand type and approximate age Hydrometer A hydrometer...

Страница 39: ...the low reading cell s As a battery ages the specific gravity of the electrolyte will decrease at full charge This is not a reason to replace the battery providing all cells are within fifty points of...

Страница 40: ...LECTRIC POWERED PERSONNEL CARRIERS GOLF CAR Owner s Manual and Service Guide Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warni...

Страница 41: ...Page 23 GENERAL SPECIFICATIONS Owner s Manual and Service Guide GENERAL SPECIFICATIONS...

Страница 42: ...ghts taillights brake lights optional turn signals BRAKES HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SU...

Страница 43: ...turn signals BRAKES HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic...

Страница 44: ...HYDRAULIC Dual rear wheel hydraulic self adjusting drum brakes Park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic shock absorbers STEE...

Страница 45: ...AULIC Dual rear wheel hydraulic self adjusting drum brakes seat console mounted hand operated park brake FRONT SUSPENSION Leaf springs with hydraulic shock absorbers REAR SUSPENSION Leaf springs with...

Страница 46: ...L SPECIFICATIONS Fig 27 Vehicle Dimensions 46 5 in 118 cm 122 in 310 cm 132 5 in 337 cm 134 5 in 342 cm 93 5 in 237 cm SHUTTLE 4 SHUTTLE 6 46 5 in 118 cm 122 in 310 cm 93 5 in 237 cm TE5 Lowest Cleara...

Страница 47: ...S Owner s Manual and Service Guide Fig 28 Vehicle Dimensions and Incline Specifications RECOMMENDED MAX RAMP GRADE 25 or 14 MAX RECOMMENDED MAX SIDE TILT 25 or 14 MAX Front 33 5 in 85 cm Rear 38 in 97...

Страница 48: ...Page 30 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Fig 29 Vehicle Turning Clearance TURNING CLEARANCE DIAMETER TE5 SHOWN 29 ft 8 8 m 94 in 240 cm 94 in 240 cm INTERSECTING AISLE CLEARANCE...

Страница 49: ...ervice vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failure...

Страница 50: ...ut the express permission of E Z GO Division of Textron Inc Technical Communications Department E Z GO Division of Textron Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 585...

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