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ELECTRIC POWERED PERSONNEL CARRIERS & GOLF CAR
Owner’s Manual and Service Guide
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
✓
Check
♦
Clean, Adjust, etc.
▲
Replace
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BODY
♦
Clean body components as required
SERVICE BRAKE
✓
Check brake performance, smooth operation and adjust if required
PARKING BRAKE
✓
Check brake performance and adjust if required
REVERSE WARNING DEVICE
✓
Check operation when direction selector is in reverse
TIRES
✓
Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS
✓
Check for bent rims, missing or loose lug nuts
BATTERIES
♦
Recharge to full charge state after each day’s use
CHARGER / RECEPTACLE
✓
Inspect connector system at each charge
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
BATTERIES
♦
Clean battery & terminals with 1/4 cup (60 ml) baking soda to 1 1/2 gallons (6 liters)
water solution, rinse with clear water
✓
Check charge condition and all connections
HYDRAULIC BRAKE FLUID
✓
Check level, add if required and check for leakage (DOT 3)
WIRING
✓
Check all wiring for loose connections and broken/missing insulation
ACCELERATOR
✓
Check for smooth movement
CHARGER / RECEPTACLE
♦
Clean connections, keep receptacles free of dirt and foreign matter
DIRECTION SELECTOR
✓
Check attachment, tighten as required
STEERING ASSEMBLY
✓
Check for abnormal play, tightness of all hardware
TIE RODS/LINKAGES
✓
Check for excessive play, bent components or loose connections
REAR AXLE
✓
Check for leakage, add SAE 30 oil as required
PDS CONTROLLER
✓
Check PDS Controller braking force (See PDS MODEL VEHICLES in text)
QUARTERLY - 50 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE
✓
Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS
✓
Check for oil leakage and loose fasteners
FRONT SPRINGS
✓
Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT
✓
Check for unusual tire wear, align if required
PARKING BRAKE
✓
Check for damage or wear
♦
Lubricate, use light oil. DO NOT LUBRICATE CABLES
REAR SHOCK ABSORBERS
✓
Check for oil leakage, loose mounting hardware
Fig. 17 Periodic Service Schedule