Ezgo 605586, Руководство по ремонту и обслуживанию

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Page K-1
Repair and Service Manual
DIRECTION SELECTOR
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
DIRECTION SELECTOR
Before removing direction selector and replacing the
buzzer or a micro switch, ensure the electrical wires are
firmly attached and the wire is in good condition.
Removing Direction Selector
Tools List Qty. Required
Wrench, 7/16" ............................................................. 2
Wrench, 5/16" ............................................................. 1
Phillips screwdriver ..................................................... 1
Digital Volt Ohm Meter (DVOM) .................................. 1
Always observe the following warnings when working on or
near batteries:
To prevent an electrical arc that could cause
an electrical explosion, be sure that the key
switch is off and all electrical accessories are
turned off before starting work on vehicle.
Never disconnect a circuit under load at a bat-
tery terminal.
T h e b a t t e r y n e g a t i v e ( - ) c a b l e m u s t b e
removed before starting work on vehicle.
Wrap wrenches with vinyl
tape to prevent the possi-
bility of a dropped wrench
from ‘shorting out’ a bat-
tery, which could result in an explosion and
severe personal injury or death.
Prior to removing the direction selector switch from the
body, the battery negative cable must be disconnected
to prevent the possibility of electrical spark or ‘shorting
out’ the battery, either of which could result in an explo-
sion and severe personal injury or death.
Remove screw securing the handle to the direction
selector shaft, and remove handle (Ref. Fig. 1 on Page
K-2). Loosen the hardware attaching the direction
selector bracket to the seat frame and remove direction
selector from body.
Replacing the Reverse Warning Buzzer
To replace the reverse warning buzzer, remove the
attaching hardware . (Ref. Fig. 1 on Page K-2).Carefully
remove the two electrical wires from the buzzer. Reat
tach the wires to the new buzzer. After restoring power,
test the buzzer to ensure it is operational before con-
tinuing by moving the direction selector to ‘REVERSE’
position. Once it is determined that the buzzer will oper-
ate, continue reassembly of buzzer on the direction
selector and replacing on body.
Replacing a Micro Switch
To replace a micro switch, remove the attaching hard-
ware (Ref. Fig. 1 on Page K-2). Carefully remove the
two electrical wires from the switch. Reattach the wires
to the new switch. Using a DVOM, test the switch to
ensure it is operational before continuing. Once it is
determined that the switch is functional, continue reas-
sembly of micro switch to the direction selector and
installing to body. Tighten the brass screw attaching the
wires to the switch and the screws attaching the switch
to the assembly to 8 - 11 in. lbs. (0.7 - 0.9 Nm) torque
(on dual cable system).
Shift Cable Adjustment
The single cable direction selector is a mechanical
device that operates a cable connected to the rear axle
(Ref. Fig. 1 on Page K-2). The cable is sealed and does
not require lubrication. Required adjustment should be
minimal. Adjust threaded fitting at forward cable mount
while selector is in the ‘REVERSE’ position until direc-
tion selector cam will contact both stops, or contacts the
reverse stop and maintains no more than an 1/8” gap at
the ‘FORWARD’ stop. If further adjustment is ness-
esary, adjust threaded fitting at the rear axle cable
mount. Lubricate the direction selector, linkage and
related moving parts periodically.