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3.
INSTALLING AND CONNECTING BATTERIES
Before continuing, confirm the keyed switch is in the ‘off’ position and that the emergency stop switch is pushed in.
3.1.
INSTALLING BATTERIES
3.1.1.
Remove batteries from shipping box and set in place on power head mounting plate to determine
installation location.
3.1.2.
Perform a test fit to confirm all parts fit together properly before sticking batteries to power head
mounting plate. Ensure nothing obstructs battery mounting bolt.
3.1.3.
Remove protective strip from Dual-Lock squares (on bottom of each battery) and set in place (FIG 3.1).
3.1.4.
Remove protective strip from double-back foam tape
under Battery Hold Down and place on batteries.
3.1.5.
Insert Battery Mounting Bolt through Battery Hold Down, between batteries, and through Power Head
Mounting Plate.
3.1.6.
Put washer and locknut on bolt. Hold bolt head while turning nut and tighten until washer is in contact
with the bottom of the Power Head Mounting Plate, then turn another quarter turn.
Properly tightened Battery Hold Down will allow slight twisting movement with fingers (FIG. 3.2).
Double-back foam tape on bottom of Battery Hold Down will be approximately 50%
compressed (FIG. 3.2).
Properly tightened bolt and nut will be tight enough to allow slight turning with fingers (FIG
3.2).
Battery Hold Down will keep batteries in place with bolt & nut only lightly tightened. Over-
torqued bolt & nut will cause stress on battery cases that could result in cracks and leaking of
battery acid.
When over-tightened, Battery Hold Down cannot be twisted with fingers (FIG. 3.3).
When over-tightened, double-back foam tape may be distorted and protruding from
underneath Battery Hold-Down (FIG. 3.3).
When over-tightened, double-back foam tape underneath Battery Hold Down will be highly
compressed (FIG. 3.3).
When over-tightened, battery cases will be visibly distorted in the areas where the Battery Hold
Down is in contact (FIG. 3.3).
3.1.7.
FIG. 3.4 shows batteries installed on power head.
FIG. 3.1
Содержание PASSPORT PL120SP3651
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