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Instruction Manual 

ExTox IMC-8/-4 

 
 

Page 20 of 24 

 

BA_IMC-8_-4_e_2011-09-20.doc 

 

Adjustment 

When setting the zero point there should definitely be no measured gas. Then you have to 
press first key + and then additionally key M to store the zero value. 
Then the volume stream is set to the nominal value 30 l/h. For storing you first have to press 

Key – and then additionally Key M. 

Dust Filter 

The dust filter is integrated in the housing of flow rate monitoring. The condition of the filter 
can easily be checked in the inspection glass. This test should be done regularly in intervals 

which depend on the dust load of the measured gas. For exchange of the used filter inlet the 
inspection glass can be removed. When closing you have to ensure correct installation of the 

sealing and the inspection glass. Please also check tightness. 

6.2

 

Housing Fans 

The housing fans are equipped with a dust protection mat which should be cleaned regularly 

from dust. Therefore remove plug cover and clean mat. 
The redundant ventilation of housing including monitoring of fans avoids safely the formation of 

potentially explosive mixtures in case of leakages in the IMC. The state of the fans is detailed 
indicated on the display of the control unit ("FAN"). In case even one of the fan fails the status 

indication changes from "OK" to "FAULT" and a fault of control unit is indicated at the control 
unit. 

6.3

 

Condensate Trap incl. Hose Pump 

The condensate removal is automatically done via the hose pump (standard for Biogas and 
KAT-Types). Nevertheless we recommend checking the condensate trap and hose line regularly 

on possible blockages. Condensate traps and hose lines should be cleaned on demand. It has 
to be ensured that the measured gas flow is not interfered. For this purpose it might be neces-

sary to disconnect hose lines. After connecting everything again please check tightness of sam-
ple line. 
Please make sure that the condensate can drain off failure free and depending on composition 
of condensate even safe from the connection at the bottom of the housing. 

6.4

 

Condensate Trap 

Draining of the condensate trap (standard for IMC-Types) has regularly to be done manuall and 
the trap has to be cleaned on demand. For this purpose you have to loosen the screwed ele-

ment and drain the condensate. After connecting everything again please check tightness of 
sample line. 
Please make sure that the condensate is disposed safely depending on composition. 

6.5

 

Measured Gas Cooler incl. automatic Removal of Condensate 

Gas dehumidification is done by means of a Peltier cooler. The temperature of measured gas is 
factory sided adjusted to +5 °C and monitored. During the warm-up phase a fault message is 

issued until the cooler reaches operation temperature. 
The measured gas cooler meets the high requirements of the industrial process analysis. The 
responsiveness of the temperature monitoring is a sign for the fact that the measured gas 

composes  of  very  high  temperatures  or  of  a  very  high  condensate  load.  It  is  the  same  with 
clearly higher measured gas volume streams. 
The cooler is nearly maintenance free. 
The condensate removal is automatically done via the hose pump. We recommend checking the 

hose line regularly on possible blockages. Condensate traps and hose lines should be cleaned 
on demand. It has to be ensured that the measured gas flow is not interfered. For this purpose 

it might be necessary to disconnect hose lines. After connecting everything again please check 
tightness of sample line. 

Содержание 420106

Страница 1: ...Instruction Manual ExTox Integral Measuring Concepts IMC 8 and IMC 4...

Страница 2: ...Page 2 of 24 BA_IMC 8_ 4_e_2011 09 20 doc...

Страница 3: ...ial application The Integral Measuring Concepts serve for monitoring gas concentrations in sealed off proc esses or not accessible areas The IMC Series combines all necessary components in one com pac...

Страница 4: ...tion and Adjustment 18 6 Operation of the Integral Measuring Concept 19 6 1 Flow Rate Monitoring 19 6 1 1 Types with DDL Module 3 0 Art 940285 and 2 0 Art 940178 19 6 1 2 Types with Flow Meter Art 940...

Страница 5: ...he enclosed Instruction Manual of the Series ET 8D and ET 4D2 You will find details regarding every transmitter being installed in your IMC in a separate documentation which has also been prepared ind...

Страница 6: ...es the control unit ET 8D or ET 4D2 which takes over evaluation of measured signals and triggering of switching commands Software expansions in the control unit inte grate controlling and monitoring o...

Страница 7: ...o change from measured gas to test gas 2 fans rotary speed monitored 4 20 mA outputs only Types IMC xDA Extensions for type Biogas software extension Biogas discontinuous measurement in batch mode wit...

Страница 8: ...as into the proc ess another flame arrestor at the measured gas outlet is necessary Measured gas cooler including automatic removal of condensate Gas dehumidification by means of a Peltier cooler temp...

Страница 9: ...w rate of measured gas and state of fans are indicated instead of date and time at ET 4D2 and ET 8D 4 Configuration For description of configuration possibilities please see the Instruction Manual of...

Страница 10: ...monitoring of ambient air Performance of these channels corresponds to the normal measuring operation of the control unit Channels for monitoring of ambient air are also activated in the menu Channel...

Страница 11: ...configured freely IMC 8D IMC 4D Application Relay K21 K9 Internally allocated Relay K22 K10 Internally allocated Relay K23 K11 Control of measured gas pump Relay K24 K12 Control of magnetic valve MV1...

Страница 12: ...ion This means that reset will be possible in the next phase If necessary measurement can be started manually see above to reduce the waiting time on longer cycle times The times for the individual ph...

Страница 13: ...Lower limit of flow rate monitoring in l h Under scale leads to system fault Standard setting 15 l h FLOW MAX 0 to 300 l h Upper limit for flow rate monitoring in l h Over scale leads to system fault...

Страница 14: ...alibration is started The analogue outputs keep the measured values of the last measurement Calibration is done in five phases Phase Indication in Display ET 8D ET 4D2 Course 1 RINSING AIR RINS AIR Th...

Страница 15: ...alves which access the corresponding measuring line for measurement inside the IMC are driven by the control unit Via relay outputs the control unit signalises the measuring point for which the measur...

Страница 16: ...valve for measuring point 4 activated Relay 9 closed Magnetic valve for measuring point 5 activated IMC 8 Relay 11 closed Magnetic valve for measuring point 6 activated IMC 8 Relays K12 K18 K19 K6 K7...

Страница 17: ...switching between 4 measur ing points OPTIONS M1 ON 1 H RS232 1 M2 ON 1 H FLOW MIN 15 l h M3 ON 1 H FLOW MAX 300 l h M4 ON 2 L MAX CH 4 v ESC SAVE MAX CHANNEL indicates the number of measuring points...

Страница 18: ...ognized by the software and calibration menu is automatically extended CALIBRATION FLOW 31 l h F1 CAL H2S 0 3000 ppm F2 CAL H2S 0 100 ppm H2S HI H2S LO ESC In case calibration is started with F1 H2S H...

Страница 19: ...indicated on the display FLOW In case the alarm levels are reached the indication on the display switches between measured value and the message ERROR every second In case the serial data link between...

Страница 20: ...s should be cleaned on demand It has to be ensured that the measured gas flow is not interfered For this purpose it might be neces sary to disconnect hose lines After connecting everything again pleas...

Страница 21: ...In other aspects they are maintenance free Please note that the measured gas for standard construction of the flame arrestor should only contain flammable gases of ignition protection up to IIB3 such...

Страница 22: ...ssages at every time and to ensure an easy maintenance Please pay attention to the indicated operation temperature for the IMC and build in transmit ters DB The IMC should be installed protected again...

Страница 23: ...ase pump and transmitters are damaged In case bigger condensate masses cannot be avoided an additional condensate trap KSF1 Art 700304 can be installed before the line gets into the IMC If necessary p...

Страница 24: ...40006 Measured gas pump 940007 Condensate trap 940010 Hose pump 300 ml h 940011 Replacement hose for hose pump 300 ml h 940021 Measured gas cooler 940024 Filter with grid for housing fans 940025 Flow...

Страница 25: ...nuous monitoring of ambient air Sampling of Measured Gas Gas suction pump and electronic flow rate monitoring Maximum length of sample line 50 m Manual condensate trap Magnetic valve to change from me...

Страница 26: ...Peltier cooler temperature of measured gas at outlet 5 C Recommended for very high humidity content in measured gas Hydrophobic dehumidification of measured gas Dehumidification of gas is done via a c...

Страница 27: ...us monitoring of ambient air Sampling of Measured Gas Gas suction pump and electronic flow rate monitoring Maximum length of sample line 50 m Manual condensate trap Magnetic valve to change from measu...

Страница 28: ...Peltier cooler temperature of measured gas at outlet 5 C Recommended for very high humidity content in measured gas Hydrophobic dehumidification of measured gas Dehumidification of gas is done via a c...

Страница 29: ...ble relay outputs and serial interface additionally control of sampling and conditioning of measured gas as well as evaluation of status messages Software Extension Biogas Analysis discontinuous measu...

Страница 30: ...stor IIG IIB3 Standard or IIG IIC When sampling in hazardous areas the gas flow inside the IMC is decoupled of the monitored process as far as the danger of explosion is concerned The flame arrestor i...

Страница 31: ...ble relay outputs and serial interface additionally control of sampling and conditioning of measured gas as well as evaluation of status messages Software Extension Biogas Analysis discontinuous measu...

Страница 32: ...lame Arrestor IIG IIB3 Standard or IIG IIC When sampling in hazardous areas the gas flow inside the IMC is decoupled of the monitored process as far as the danger of explosion is concerned The flame a...

Страница 33: ...ocessing Control Unit ET 4D2 or ET 4DA2 for 4 transmitter inputs incl 8 freely configurable relay outputs and serial interface additionally control of sampling and conditioning of measured gas as well...

Страница 34: ...IIG IIB3 Standard or IIG IIC When sampling in hazardous areas the gas flow inside the IMC is decoupled of the monitored process as far as the danger of explosion is concerned The flame arrestor is co...

Страница 35: ...cessing Control Unit ET 8D or ET 8DA for 8 transmitter inputs incl 20 freely configurable relay outputs and serial interface additionally control of sampling and conditioning of measured gas as well a...

Страница 36: ...Arrestor IIG IIB3 Standard or IIG IIC When sampling in hazardous areas the gas flow inside the IMC is decoupled of the monitored process as far as the danger of explosion is concerned The flame arres...

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