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5 Maintenance

5.1  General maintenance

To keep the Exalto wiper in good condition, you are advised to:

•  clean wiper, arms and blades with fresh water after every journey in salt water

  (to prevent salt from clogging moving parts);

•  never use the wiper on a dry window.

5.2 Servicing

As long as the wiper system functions normally and is kept in good shape (see 

paragraph 5.1), servicing the motor is not necessary. Check yearly (monthly 

when used intensively) if the wiper blades are worn. Replace blades when worn 

or when the blades leave many stripes across the glass. In case of failure or 

adjustments, have servicing done solely by qualified mechanics. In chapter 6, 

‘Troubleshooting’, a listing is given of possible problems and their solutions.

5.3  Changing the wiping arc and park position

If the wiped area is not optimum, you can reset both the angle and the park 

position.

5.3.1 Setting wiping arc 

1.  Disconnect the power supply!

2. 

Remove the wiper from the bulkhead and open the housing (see 5.5.2).

3. 

Remove the wiping arc disc from the motor shaft.

4.  Push the pin in the hole of the disc with the correct wiping arc (see 5.4). 

5.  Screw the M10 nut onto the pin and fasten properly, but not too tight (max. 

9.78 Nm/7.21 ft.lbs) to prevent damaging the bearing.

6.  Slide the connection lever onto the pin and secure it by inserting the 

retaining ring in the groove of the pin.

7. 

Run the motor briefly to reach parking position.

8.  Push the disc on the motor shaft in the desired parking position (see 5.3.2).

5.3.2 Setting parking position

1.  Place the wiping arc disc onto the motor shaft in standard or alternative 

setting.

2.  Make sure the disc is put 

on in a way that the 

connection lever is in an 

almost straight libne wit 

the pin and the centre 

hole of the arc disc (see drawings).

12

Standard setting  

parking position

Alternative 

setting 

Содержание 232BD

Страница 1: ...Q ua l i t y M a r i n e E q u i p m e nt Type 232BD Exalto windshield wiper Cat nos 2157 30 32 35 40 45 50 12V 2158 30 32 35 40 45 50 24V...

Страница 2: ...the electrical circuit when performing maintenance Prevent the installation from being started accidentally by others Safety provisions The safety provisions will protect the user against contact with...

Страница 3: ...ioned in the manual Clear your tools after installation Use of the manual Read the entire manual before installation In this manual you can find the following expressions and symbols Hint Gives you ad...

Страница 4: ...mechanical parts 7 3 3 Electrical installation 8 3 4 Final installation 9 4 Operation and use 11 4 1 Preparation for first use 11 4 2 Use 11 5 Maintenance 12 5 1 General maintenance 12 5 2 Servicing 1...

Страница 5: ...th steps of 5 Standard the 232BD is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125 The matching Exalto PU pantograph arms are adjustable in length to set the wipe area accurately T...

Страница 6: ...w Grounding Insulated earth return Electrical data 24 Volt Torque max 32 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low 38 rpm high 56 rpm Recommended cable 5 wi...

Страница 7: ...packing until you are ready to install it this to reduce the risk of damage Make sure all parts tools and other means are ready 3 2 Installation of mechanical parts 1 If your wiper is supplied with t...

Страница 8: ...ld wiper in the pre drilled holes of the bulkhead see figure A nitrile plate must be placed at both sides of the bulkhead Attention Do not fit the wiper arm before finishing the electrical connections...

Страница 9: ...witch to the wiper refer to that specific manual for installation 3 4 Final installation 7 Switch on the power and test the motor briefly Wait until the motor stops after turning off the switch The mo...

Страница 10: ...d that the shafts make a 90 angle with the wiper arm figure right If this is not the case please install a spacer or multiple spacers to make the 90 angles 9 Switch on the power and test the motor bri...

Страница 11: ...correct If the wipe arc or the park position is wrong adjust them Follow the procedure in paragraph 5 3 to do so 4 2 Use All Exalto windshield wipers are provided with the following functions low spe...

Страница 12: ...mum you can reset both the angle and the park position 5 3 1 Setting wiping arc 1 Disconnect the power supply 2 Remove the wiper from the bulkhead and open the housing see 5 5 2 3 Remove the wiping ar...

Страница 13: ...Disc 3 Screw M8 center nut for disc onto the motor shaft and tighten properly 4 Mount the wiper assembly 5 Run the motor for a few minutes to check if everything is working correctly 6 Set the length...

Страница 14: ...5 5 Disassembly and assembly Prevent injuries when disassembling disconnect the wiper from the power supply Keep all necessary tools within reach and remember the chapter on safety Provide well prote...

Страница 15: ...ed area or park position is not correct Possible causes 1 The wiper arms were placed without parking the motor first 2 The wipe arc is set wrong or changed due to high loads e g spring pressure of arm...

Страница 16: ...ent or is to be integrated with other machines to a machine where Directive 89 392 EEG applies to does not fully comply to the requirements of mentioned Directive complies to the following harmonised...

Страница 17: ...Support spindle bulkhead 100 mm M8 x 155 2100 449 13 2 Rubber locking plate 2100 495 14 1 Nut s s M20 2100 460 15 1 Locknut s s M8 2100 071 16 1 Weathercap 26 x 20 2100 361 17 2 Nut M20 s s M20 2100 3...

Страница 18: ...1 2 3 4 5 6 6A 7 8 9 9 10 11 12 13 13 14 15 17 19 20 21 10 17 22 24 16 18 20 23 9 Drawings and schemes 9 1 Assembly overview 18...

Страница 19: ...nal wiring diagram The following diagram explains the way the wiper motor works Wiring diagram Function Polarity Motor code Switch code Cable high speed 53b H white low speed 53 L yellow earth 31b bla...

Страница 20: ...Exalto B V P O Box 40 3370 AA Hardinxveld Giessendam The Netherlands T 31 0 184 615 800 F 31 0 184 618 200 E wipers exalto com I www exaltowipers com Exalto B V 07 2012...

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