EWM Phoenix Expert drive 4L M3.70, Руководство по эксплуатации

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Contents
Notes on the use of these operating instructions
099-004846-EW501
8.01.2014
3
1
Contents
1 Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 6
2.1 Notes on the use of these operating instructions .......................................................................... 6
2.2 Explanation of icons ....................................................................................................................... 7
2.3 General .......................................................................................................................................... 8
2.4 Transport and installation ............................................................................................................ 12
2.4.1 Ambient conditions ....................................................................................................... 13
2.4.1.1 In operation ................................................................................................... 13
2.4.1.2 Transport and storage ................................................................................... 13
3 Intended use ......................................................................................................................................... 14
3.1 Applications .................................................................................................................................. 14
3.1.1 MIG/MAG standard welding ......................................................................................... 14
3.1.1.1 forceArc ......................................................................................................... 14
3.1.1.2 rootArc ........................................................................................................... 14
3.1.2 MIG/MAG pulse welding ............................................................................................... 14
3.1.2.1 forceArc puls ................................................................................................. 14
3.1.2.2 rootArc puls ................................................................................................... 14
3.1.3 TIG (Liftarc) welding ..................................................................................................... 14
3.1.4 MMA welding ................................................................................................................ 14
3.1.4.1 Air arc gouging .............................................................................................. 14
3.2 Use and operation solely with the following machines ................................................................ 15
3.3 Documents which also apply ....................................................................................................... 16
3.3.1 Warranty ....................................................................................................................... 16
3.3.2 Declaration of Conformity ............................................................................................. 16
3.3.3 Welding in environments with increased electrical hazards ......................................... 16
3.3.4 Service documents (spare parts and circuit diagrams) ................................................ 16
3.3.5 Calibration/Validation ................................................................................................... 16
4 Machine description
– quick overview .............................................................................................. 17
4.1 Front view .................................................................................................................................... 17
4.2 Rear view ..................................................................................................................................... 18
4.3 Inside view ................................................................................................................................... 19
4.4 Machine control
– Operating elements ........................................................................................ 20
4.4.1 Machine control
– Concealed operating elements ....................................................... 22
5 Design and function ............................................................................................................................. 24
5.1 General ........................................................................................................................................ 24
5.2 Installation .................................................................................................................................... 25
5.3 Welding torch cooling system ...................................................................................................... 26
5.3.1 General ......................................................................................................................... 26
5.3.2 List of coolants .............................................................................................................. 26
5.4 Notes on the installation of welding current leads ....................................................................... 27
5.5 Intermediate hose package connection ....................................................................................... 28
5.6 Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 29
5.6.1 Gas test ........................................................................................................................ 29
5.6.2
“Rinse hose package” function ..................................................................................... 29
5.6.3 Setting the shielding gas quantity ................................................................................. 29
5.7 MIG/MAG welding ........................................................................................................................ 30
5.7.1 Welding torch connection ............................................................................................. 30
5.7.2 Wire feed ...................................................................................................................... 32
5.7.2.1 Open the protective flap of the wire feeder ................................................... 32
5.7.2.2 Inserting the wire spool ................................................................................. 32
5.7.2.3 Changing the wire feed rollers ...................................................................... 33
5.7.2.4 Inching the wire electrode ............................................................................. 34
5.7.2.5 Spool brake setting ....................................................................................... 36
5.7.3 Definition of MIG/MAG welding tasks ........................................................................... 37
5.7.4 Welding task selection .................................................................................................. 37
5.7.4.1 Burn-back ...................................................................................................... 39