Rectifying faults
Error messages (power source)
40
099-005613-EW501
23.04.2019
Category
Error
Possible cause
Remedy
a) b) c)
error
[2]
Pre-pressure too low
Remove kinks in the hose
package; nominal value:
4-6 bar primary pressure
9
Sec. overvolta-
ge
Overvoltage at output: Inverter
error
Inform Service
10
Earth fault (PE
error)
Connection between welding
wire and machine casing
Remove electrical connection
11
Quick shut-
down
Removing the logical signal
“robot ready” during the pro-
cess
Eliminate errors on the higher-
level control
22
Coolant excess
temperature
[3]
Coolant is overheating (>=70°C
/ >=158°F)
[1]
measured in the
coolant return line
Allow the power source to
cool down (mains switch to
“1”)
Fan blocked, dirty or defective Check fan, clean or replace
Air inlet or outlet blocked
Check air inlet and outlet
32
Error I>0
[3]
Inform Service
33
Error UIST
[3]
Short circuit in welding circuit
before welding
Eliminate short circuit in
welding circuit; remove exter-
nal sensor voltage
38
Error IIST
[3]
Short circuit in welding circuit
before welding
Eliminate short circuit in
welding circuit
48
Ignition error
No ignition occurred during a
process start with automated
machines
Check the wire feeding, check
the connections of the load
cables in the welding circuit,
clean corroded surfaces on
the workpiece before welding
if applicable
49
Arc interruption An arc interruption occurred
during welding with an automa-
ted system
Check wire feeding; adjust
welding speed.
51
Emergency
stop
The emergency stop circuit of
the power source has been
activated.
Disable the activation of the
emergency stop circuit (relea-
se protective circuit)
52
No wire feeder After switching on the automa-
ted system, no wire feeder was
detected
Check or connect control
cables of wire feeders; check
the identification number of
the automated wire feeder (for
1DV: number 1, for 2DV: each
a wire feeder with number 1
and a wire feeder with number
2)
53
No wire feeder
2
Wire feeder 2 not detected
Check or connect the control
lines of the wire feeders
54
VRD error
[2]
Open circuit voltage reduction
error
if necessary, disconnect ex-
ternal machine from the
welding circuit; inform Service
55
WF excess
current
Overcurrent detection on wire
feeder
Do not place the liner in tight
radii; check wire core for
smooth movement
56
Mains phase
failure
One phase of the mains voltage
has failed
Check mains connection,
mains plug and mains fuses
57
Slave tacho
error
Wire feeder fault (slave drive)
Check connectors, cables,
connections
