EWM Drive XQ AC, Руководство по эксплуатации

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Contents
Notes on the use of these operating instructions
099-005613-EW501
23.04.2019
3
1 Contents
1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
3 Intended use ........................................................................................................................................... 8
3.1 Use and operation solely with the following machines .................................................................. 8
3.2 Applications .................................................................................................................................... 8
3.3 Documents which also apply ......................................................................................................... 8
3.3.1 Warranty ......................................................................................................................... 8
3.3.2 Declaration of Conformity ............................................................................................... 8
3.3.3 Service documents (spare parts and circuit diagrams) .................................................. 9
3.3.4 Calibration/Validation ..................................................................................................... 9
4 Machine description – quick overview .............................................................................................. 10
4.1 Front view / side view from the right ............................................................................................ 10
4.2 Rear view / side view from left ..................................................................................................... 12
5 Design and function ............................................................................................................................. 14
5.1 Transport and installation ............................................................................................................ 14
5.1.1 Ambient conditions ....................................................................................................... 14
5.1.1.1 In operation ................................................................................................... 14
5.1.1.2 Transport and storage ................................................................................... 15
5.1.2 Welding torch cooling system ....................................................................................... 15
5.1.2.1 Permitted torch coolant ................................................................................. 15
5.1.2.2 Maximal hose package length ...................................................................... 16
5.1.3 Notes on the installation of welding current leads ........................................................ 17
5.1.4 Stray welding currents .................................................................................................. 18
5.2 Intermediate hose package connection ....................................................................................... 19
5.2.1 Intermediate hose package strain relief ....................................................................... 20
5.2.2 Locking the strain relief ................................................................................................ 20
5.2.3 Shielding gas supply (shielding gas cylinder for welding machine) ............................. 20
5.2.4 Pressure regulator connection ..................................................................................... 21
5.2.5 Gas test – setting the shielding gas volume ................................................................. 21
5.2.6 Protective flap, welding machine control ...................................................................... 22
5.3 MIG/MAG welding ........................................................................................................................ 22
5.3.1 acArc puls XQ ............................................................................................................... 22
5.3.2 Welding torch connection ............................................................................................. 23
5.3.3 Wire feed ...................................................................................................................... 26
5.3.3.1 Inserting the wire spool ................................................................................. 26
5.3.3.2 Changing the wire feed rollers ...................................................................... 27
5.3.3.3 Inching the wire electrode ............................................................................. 29
5.3.3.4 Spool brake setting ....................................................................................... 30
5.3.4 Standard MIG/MAG torch ............................................................................................. 31
5.3.5 MIG/MAG special-torches ............................................................................................ 31
5.3.5.1 Switching between Push/Pull and intermediate drive ................................... 31
5.3.6 Welding task selection .................................................................................................. 31
5.4 TIG welding .................................................................................................................................. 32
5.4.1 Welding torch connection ............................................................................................. 32
5.4.2 Welding task selection .................................................................................................. 32
5.5 MMA welding ............................................................................................................................... 33
5.5.1 Welding task selection .................................................................................................. 33
5.6 Remote control ............................................................................................................................. 33
5.7 Access control .............................................................................................................................. 34
5.8 Interfaces for automation ............................................................................................................. 34
5.8.1 Remote control connection socket, 19-pole ................................................................. 35
6 Maintenance, care and disposal ......................................................................................................... 36
6.1 General ........................................................................................................................................ 36
6.1.1 Cleaning ....................................................................................................................... 36