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V10K V-NOTCH CHLORINATOR

WT.025.100.001.UA.IM.0614

47

EVOQUA 

W3T109612

SECTION 4 - SERVICE

List Of Contents

PARA./DWG. NO.

General ............................................................................. 4.1
  Checking for Leaks ......................................................... 4.1.1
  Plastic Parts ................................................................... 4.1.2
  Inspection ...................................................................... 4.1.3
Gaskets/O-Rings ............................................................... 4.2
Dirty Water Strainer ......................................................... 4.3
Maintenance .................................................................... 4.4
Periodic Performance Checks ........................................... 4.5
Periodic Cleaning .............................................................. 4.6
  Cleaning Rotameter ....................................................... 4.6.1
  Cleaning V-Notch Plug ................................................... 4.6.2
  Zero Position of V-Notch Plug for Electric 
    Control ....................................................................... 4.6.3
  Cleaning Injector Throat and Tailway ............................ 4.6.4
  Cleaning 3/4-Inch Fixed Throat Injector 
    (Standard) .................................................................. 4.6.5
  Cleaning 3/4-Inch Fixed Throat Injector 
    (Anti-Syphon) ............................................................. 4.6.6
  Cleaning One-Inch Fixed Throat Injector 
    (Standard) .................................................................. 4.6.7
  Cleaning One-Inch Fixed Throat Injector 
    (Anti-Syphon) ............................................................. 4.6.8
Periodic Preventive Maintenance ..................................... 4.7
Unscheduled Service ........................................................ 4.8
  Auxiliary Cylinder Valve ................................................. 4.8.1
  Supply Vacuum Gauge ................................................... 4.8.2
  Differential Regulating Valve ......................................... 4.8.3
  Pressure Relief Valve ..................................................... 4.8.4
Troubleshooting ................................................................ 4.9
Warning/Caution Summary Pages .................................... 2 Pages
Illustrations
  Service - Installation and Removal of Rotameter .......... 25.100.150.020
  Service - Automatic Control Unit ................................... 25.200.150.010
  Operation - Manual Operation ...................................... 40.300.170.010

Содержание V10K

Страница 1: ...V10K V NOTCH CHLORINATOR BOOK NO WT 025 100 001 UA IM 0614...

Страница 2: ...V10K V NOTCH CHLORINATOR BOOK NO WT 025 100 001 UA IM 0614 W3T109612...

Страница 3: ...OSE IS KNOWN TO SELLER If Buyer discovers a defect in mate rial or workmanship it must promptly notify Seller in writing Seller reserves the right to require the return of such defective parts to Sell...

Страница 4: ...VOIDPOSSIBLESEVEREPERSONALINJURYOR DAMAGE TO THE EQUIPMENT READ THIS INSTRUCTION BOOK BEFORE CONNECTING THIS EQUIPMENT TO A VACUUM SUPPLY OF GAS OPERA TION AND MAINTENANCE OF THIS EQUIPMENT MUST BE RE...

Страница 5: ...TOM STOP AND THEN TURN OFF THE INJECTOR WATER SUPPLY BEFORE PERFORMING ANY DISASSEMBLY OPERATIONS FOR TROUBLESHOOTING PURPOSES DO NOT OPEN THE GAS SUPPLY CONTAINER VALVE MORE THAN ONE COMPLETE TURN TH...

Страница 6: ...IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM Evoqua Water Technologies 725 Wooten Road Colorado Springs CO 809...

Страница 7: ...NDED EMER GENCY PROCEDURES DO NOT TOLERATE ANY CHLORINE LEAKS CHLORINE LEAKS NEVER GET BETTER CHLORINE LEAKS ALWAYS GET PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY CORRECTED IT IS RECOMMENDED PRACTIC...

Страница 8: ...DENTIFIED ON THE PARTS LIST THE USE OF UNLISTED PARTS CAN RESULT IN EQUIPMENT MALFUNCTIONS HAVE HAZARDOUS CONSEQUENCES DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION INFORMATION...

Страница 9: ...eets our high standards Our equipment is engineered for easy maintenance To ensure maximum service life and minimize unscheduled repairs we recommend a program of regular preventive maintenance as des...

Страница 10: ...ended that the following table be used to plan schedule and record this important work NOTE This is the recommended cycle Your local operating conditions may call for more fre quent preventive mainten...

Страница 11: ...ectly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was purcha...

Страница 12: ......

Страница 13: ...Performance Vacuum Line Length Limits 25 052 190 030 Injector Hydraulic Operating Requirements 25 100 190 010 Injector Hydraulic Operating Requirements 25 100 190 020 Performance Injector Operating Wa...

Страница 14: ...or See dwg 25 055 190 010 Pressure at point of application 75 psi maximum with flexible polyethylene pipe for the solution line 160 psi maximum with high pressure hose or rigid pipe Minimum Injector I...

Страница 15: ...manualoperationcoversthedosagerangeof0 200ppd or 0 750ppd The automatic V notch plug covers the ranges of each rotameter The flowmeter is selected according to the desired dosage range of 3 to 750lb 2...

Страница 16: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 4 EVOQUA W3T109612 VACUUM LINE LENGTH LIMITS PERFORMANCE Used In Remote Vacuum Gas Feeders 25 052 190 030 ISSUE 3 5 97...

Страница 17: ...STALLATION DATA 1 Fixed Throat Injector 25 100 190 010 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 1 Fixed Throat Injector Germany United Kingdom USA 49 8221 9040 44 1732 771777 1 856 507...

Страница 18: ...ALLATION DATA 3 4 Fixed Throat Injector 25 100 190 020 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 3 4 Fixed Throat Injector Germany United Kingdom USA 49 8221 9040 44 1732 771777 1 856 50...

Страница 19: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 7 EVOQUA W3T109612 INJECTOR OPERATING WATER PERFORMANCE Fixed Throat Injectors 910 200 196 020 ISSUE 4 11 84 NOTE NO SAFETY FACTOR INCLUDED...

Страница 20: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 8 EVOQUA W3T109612 V 2000 INJECTOR INLET PRESSURE LIMITS PERFORMANCE 25 055 190 010 ISSUE 2 7 05...

Страница 21: ...2 Variable Throat Injector Small Throat 25 100 190 030 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 2 Variable Throat Injector small throat Germany United Kingdom USA 49 8221 9040 44 1732 7...

Страница 22: ...2 Variable Throat Injector Large Throat 25 100 190 040 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 2 Variable Throat Injector Large Throat Germany United Kingdom USA 49 8221 9040 44 1732 7...

Страница 23: ......

Страница 24: ...ons 2 6 Vacuum Alarm Switch 2 7 Interconnection of Components 2 8 Illustrations Installation 50 830 110 011 Typical Installation 200PPD and 500PPD Gas Feeder 25 100 110 030 200PPD and 500PPD Automatic...

Страница 25: ...ust be excluded from the installation Adequate access should be available to permit ease of operation routine maintenance and service The gas control unit should be mounted with the rotameter at a hei...

Страница 26: ...height suitable for reading See the following illustration Gas feeder manual without panel a Provide mounting holes in the locations and sizes shown in Figure 2 1 b Remove the cover of the control un...

Страница 27: ...ation to achieve this See Dwg 25 052 190 030 for maximum permissible lengths of tubing 2 3 2 Rotameter Forprotectioninshipment therotameterandassociatedpartsareseparately packaged Assembleandinstallas...

Страница 28: ...injector tailway before any elbows tees or Saunders valves are used This is to prevent any flow disturbances that could affect the hydraulic performance of tailway Discharge in an upward direction NOT...

Страница 29: ...ody by means of O rings Hand tightening is sufficient Do not use a wrench or attempt to tighten beyond that point where the shoulder on the fitting touches the body of the injector If the injector is...

Страница 30: ...r other equipment this is usually accomplished by one of the following Two inch injectors with three way shut off valves may be fitted with solenoid valves as shown in Installation Piping Dwgs 25 100...

Страница 31: ...oint of application is into a basin channel etc with negligible pres sure the line need only be supported so that its free end is adequately submerged a minimum of six feet and located in a non stagna...

Страница 32: ...CYLINDER OR DRUM VALVE UNTIL THE SYSTEM HAS BEEN FULLY INSTALLED AND THE PRE START CHECKS HAVE BEEN CARRIED OUT To reduce the pressure from the gas tanks regulating valves and a safety relief valve a...

Страница 33: ...ric end down and screen it against the entrance of foreign materials Where traps are unavoidable or a down gradient is not possible provisions for condensate removal must be installed at all low point...

Страница 34: ...the end of the tubing touches the shoulder at the base of the taper d Hold the tubing so the end remains in contact with the shoulder while the thread is engaged and the union nut tightened NOTE Fing...

Страница 35: ...VENT LINE MUST TERMINATE IN AN AREA WHERE GAS FUMES CANNOT CAUSE DAMAGE OR INJURY TO PERSONNEL DO NOT TERMINATE THE VENT LINE AT A LOCATION ROUTINELY USED BY PER SONNEL SUCH AS WORK AREAS OR PATHWAYS...

Страница 36: ...THREADED JOINTS THREADED JOINTS IN PVC PIPE REQUIRE MORE CARE THAN THOSE IN SIMILAR SIZE METAL PIPE IFANON LUBRICATING THREAD COMPOUND IS USED THE JOINT MAY FEEL TIGHT WHEN ONLY 2 OR 3 THREADS ARE EN...

Страница 37: ...LORINATOR 24 EVOQUA W3T109612 200PPD AND 500PPD V10k V NOTCH GAS FEEDER TYPICAL INSTALLATION 25 100 110 030 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT...

Страница 38: ...IM 0614 25 EVOQUA W3T109612 200PPD AND 500PPD AUTOMATIC V10k V NOTCH PANEL TYPICAL INSTALLATION 25 100 110 040 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X...

Страница 39: ...QUA W3T109612 750PPD V10k V NOTCH GAS FEEDER TYPICAL INSTALLATION Manual Arrangement 25 100 110 050 ISSUE 1 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT FURNISHE...

Страница 40: ...01 UA IM 0614 27 EVOQUA W3T109612 750PPD AUTOMATIC V10k V NOTCH PANEL TYPICAL INSTALLATION 25 100 110 060 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT FU...

Страница 41: ...3 3 6 0 4 P E T A L P R O T A C I D N I 1 6 3 8 2 8 2 E P S S A R B D H D R W E R C S H C A M G L 2 1 x 4 2 0 1 2 7 3 6 6 5 E P R E H S A W 0 1 2 8 5 2 7 4 1 E P 4 2 0 1 T U N X E H 2 9 0 1 7 4 1 U N...

Страница 42: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 29 EVOQUA W3T109612 2 INJECTOR INSTALLATION PIPING Connections for Intermittent Start Stop Operation 25 100 006 142 ISSUE 2 4 93...

Страница 43: ...C 4 1 2 2 7 6 9 9 U R E N I A R T S E P Y T Y 8 3 1 3 8 9 6 P W O B L E T E E R T S 4 1 1 4 0 1 7 4 1 U N O I N U F L A H E B U T 4 1 x E P I P 4 1 3 5 6 9 0 6 1 U W O B L E N O I N U F L A H E B U T...

Страница 44: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 31 EVOQUA W3T109612 2 INJECTOR INSTALLATION PIPING Connections for Manual Suction Shut Off Unit 25 100 06 131 ISSUE 3 1 90...

Страница 45: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 32 EVOQUA W3T109612...

Страница 46: ......

Страница 47: ...as Supply Check for Leaks 3 2 3 Operating Procedure 3 3 To Start 3 3 1 To Stop for Short Periods 3 3 2 To Stop for Extended Periods 3 3 3 Intermittent Start Stop Operation 3 4 Automatic Operation 3 5...

Страница 48: ...es the injector vacuum to maintain the proper operating vacuum on the downstream side of the V notch variable orifice relative to the gas supply vacuum Gas under pressure enters the vacuum regulator T...

Страница 49: ...push in the knob and slightly turn it until it snaps in The chlorinator can be fitted with different flowmeters and V notch orifices The dosage range can be changed by changing the flowmeter V notch...

Страница 50: ...air in one of the following locations 1 Through the pressure relief valve seat This can be determined by holding a finger over the vent connection on the pressure relief valve Refer to Section 4 Serv...

Страница 51: ...PERSONAL INJURY OR EQUIP MENTDAMAGE DONOTOPENTHEGASSUPPLYCONTAINERVALVEMORE THAN ONE COMPLETE TURN THIS WILL PERMIT MAXIMUM DISCHARGE AND CAN ALSO BE TURNED OFF QUICKLY IN CASE OF A GAS LEAK b Turn o...

Страница 52: ...y container valve s until the vacuum supply gauge reads full scale and rotameter float settles on bottom stop b Shut off the water supply and drain the line to the injector c Drain the solution discha...

Страница 53: ...ive Head If the injector described above were used where a negative head existed at the injector discharge when the injector was shut down this suction might act on diaphragm G with sufficient force t...

Страница 54: ...sses water to chamber C causing the plug in the injector to open and wa ter to flow through the injector for priming The injector suction shut off unit prevents the flow of gas until the operation per...

Страница 55: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 41 EVOQUA W3T109612 200 500PPD UNITS SERIES V10k V NOTCH GAS FEEDER FLOW DIAGRAM 25 100 185 015 ISSUE 0 7 05 NOTE SHOWN IN STANDBY POSITION...

Страница 56: ...4 TO 42 WATER VACUUM V NOTCH VARIABLE ORIFICE DIFFERENTIAL REGULATING VALVE 13 TO 40 WATER RANGE OF NORMAL SUPPLY VACUUM STANDARD VACUUM REGULATOR 13 TO 35 WATER VACUUM PRESSURE CHECK PRESSURE RELIEF...

Страница 57: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 43 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Manually Operated 25 100 181 011 ISSUE 4 5 97...

Страница 58: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 44 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Intermittent Start Stop Operation 25 100 181 021 ISSUE 3 5 97...

Страница 59: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 45 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Prime Flush Operation 25 100 181 031 ISSUE 4 5 97...

Страница 60: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 46 EVOQUA W3T109612 ELECTRIC POSITIONER BLOCK DIAGRAM 40 300 180 010 ISSUE 0 10 95...

Страница 61: ......

Страница 62: ...d Tailway 4 6 4 Cleaning 3 4 Inch Fixed Throat Injector Standard 4 6 5 Cleaning 3 4 Inch Fixed Throat Injector Anti Syphon 4 6 6 Cleaning One Inch Fixed Throat Injector Standard 4 6 7 Cleaning One Inc...

Страница 63: ...E Refer to the automatic controller and the positioner Instruction Books for service instructions if the automatic version is used Maintenance is simplified if certain general precautions are taken Th...

Страница 64: ...ESULTANT OPENINGS WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT THE ENTRANCE OF MOISTURE MOISTURE MUST BE EXCLUDED FROM ANY PART OF THE EQUIPMENT WHICH IS NORMALLY EXPOSED TO DRY CHLORINE ONLY WHILE...

Страница 65: ...If the pressure drop is excessive the injector will not be able to induct the required gas flow Regular periodic inspection and cleaning of the strainer will minimize this possibility 4 4 Maintenance...

Страница 66: ...or vacuum or an air leak into the system Failure of the float to settle down indicates an air leak somewhere upstream of the rotameter c When the vacuum gauge reads full scale and the rotameter float...

Страница 67: ...Refer to separate instruction book Rotameter When deposits are seen inside the glass tube or the float sticks in one place V Notch Plug At same time as rotameter Injector Nozzle and Tailway Every six...

Страница 68: ...oned above d Many but not all contaminants are soluble in water Hold the tube end under running warm 110 125 F water so that the water enters the tube at one end and exits at the other to flush out de...

Страница 69: ...ECOMMENDATIONS i When tube float and stops are clean and dry wipe a thin film of Halocar bon grease on the bottom O ring and proceed with reassembly Proceed to paragraph 4 6 2 Cleaning V Notch Plug 4...

Страница 70: ...dingStepb Automatic With the V notch plug and plug stem in the extension chamber and the orifice seated move the plug stem in or out as required until the scratch line on the bottom of the plug is eve...

Страница 71: ...s as follows Cleaning Injector Unit Diaphragm Backcheck a Shut off injector operating water b Take steps to prevent water from the point of application flowing back toward the injector c Unscrew gas l...

Страница 72: ...art stop operation the check valve can accumulate thousands of opening and closing cycles in six months or less and war becomes a considera tioninadditiontocleansurfaces Foreitherintervaltheprocedurei...

Страница 73: ...Anti Syphon Injector Lower Portion a Unscrew lower union nut and carefully remove bottom cap and take out diaphragm assembly Clean off any deposits with warm 110 125 F water It is not necessary to dis...

Страница 74: ...stem making sure the large O ring is under the head If the conical hole and O ring show film deposits clinging particles or a rough surface disassemble the injector Unscrew the gas line union nut and...

Страница 75: ...the threads a Turn off the gas supply Allow the gas feeder to run until the float drops and settles on the bottom stop b Drain the operation water tubes c Follow the directions in Cleaning One Inch F...

Страница 76: ...gas feeder is used seasonally or after a long term shutdown the preventive maintenance should be performed prior to startup Disassembly and reassembly instructions necessary to install the maintenanc...

Страница 77: ...the parts b Wipe a thin film of Halocarbon grease onto all O rings before reas sembling c Apply a thin film of fluorocarbon oil No 6 3 Halocarbon Products to gasket 7 before assembling d Reassemble i...

Страница 78: ...W3T109612 b Wipe a thin film of Halocarbon grease onto all O rings and gaskets before reassembling c Reassemble in the reverse order of disassembly 4 9 Troubleshooting Thefollowingtroubleshootingtabl...

Страница 79: ...R E D E E F E T A U Q E D A t n e i c i f f u s n I r o t c e j n i m u u c a v r o t c e j n I m u u c a v e g u a g m u u c a v t c e n n o C r e t e m o n a m y r u c r e m r o h c n i 4 1 d e g g...

Страница 80: ...l r i a n a s e t a c i d n i t i t o n r e t e m a t o r e h t f o m a e r t s p u e s o l c d n a e n i l t n e v e v o m e R h t i w e l p p i n f e i l e r e r u s s e r p f f o t i s p o r d n e...

Страница 81: ...d e h t n a e l C s e c a f r u s r e t e m a t o r T A O L F R E T E M A T O R D N A E S I R T O N S E O D N I Y L M R O F I N U L L A F V O T N O I T R O P O R P B O N K H C T O N T U B N O I T A T...

Страница 82: ...e r e f f i d g n i t a l u g e r e v l a v r e t a w f o s e h c n i 2 6 o t 8 4 m u u c a v E T O N e b d l u o h s g n i r p s e h T e v i t c e f e d f I m g a r h p a i d e h t r e d n u g n i t...

Страница 83: ...s a w d n a w e r c s p m a l c l a e s e v o m e r d n a w e r c s n U t f a h s g n i r O d n a l a e s h t i w g u l p h c t o n V w a r d h t i W f o m l i f t h g i l a h t i w g u l p e t a c i...

Страница 84: ...IONS MAY THEN BE FOLLOWED FOR SUBSEQUENT GUIDANCE OF TRAINED EQUIPMENT OPERATORS AFM4634 TO AVOID POSSIBLE SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK TURN POWER OFF BEFORE SERVICING KEEP COVER SECUR...

Страница 85: ...Chlorine leaks always get progressively worse if they are not promptly corrected 5 Neverre usegasketsinchlorinepipingsystems Alwayshave an adequate supply on hand and always use new gaskets of the co...

Страница 86: ...ed personnel who are completely familiar with these instructions DO NOT REMOVE THIS SIGN FROM THIS EQUIPMENT Caution Labels and Tags The following caution labels and tags are attached to the equipment...

Страница 87: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 72 EVOQUA W3T109612 INSTALLATION AND REMOVAL OF ROTAMETER SERVICE Used In V10k V Notch Gas Feeders 25 100 150 020 ISSUE 0 7 05...

Страница 88: ...EW THE EXTENSION CHAMBER CONTAINING THE V NOTCH PLUG AND ORIFICE C LINE UP THE SCRATCH LINE ON THE PLUG WITH THE BOTTOM OF THE ORIFICE D CAREFULLY REINSTALL THE EXTENSION CHAMBER INTO THE UNIT E LOOSE...

Страница 89: ...S FOR MANUAL OPERATION OPERATION Positioner 40 300 170 010 ISSUE 0 10 95 A DISENGAGE THE MOTOR BY PULLING THE KNOB OUTWARD B ADJUST THE GAS FEED RATE AS DESIRED BY ROTATING THE KNOB C TO RETURN TO AUT...

Страница 90: ......

Страница 91: ...AA4310 3 4 Standard Injector 25 200 002 010A B AAA4307 3 4 Anti Syphon Injector 25 200 002 020A B AAA4316 1 Standard Injector 25 200 002 030A B AAA4313 1 Anti Syphon Injector 25 200 002 040A B Plastic...

Страница 92: ...10K V NOTCH CHLORINATOR 76 EVOQUA W3T109612 5 AND 10 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD WALL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 040A ISSUE 1 10 08 NOTE FOR PARTS L...

Страница 93: ...HIGH CAPACITY 250PPD TO 750PPD 16 P 37657 1 ORIFICE 17 P 44045 1 EXTENSION CHAMBER O RING 18 P 52146 1 EXTENSION CHAMBER 19 PXH26482 1 O RING 012 HYPALON 3 8 ID x 1 2 OD 20 P 34530 1 SEAL 21 P 37663...

Страница 94: ...6 1 WARNING LABEL 39 RXA32525 1 PLUG 10 ONLY 40 P 44122 1 GASKET 10 ONLY 41 ACG4600 1 WARNING LABEL 10 ONLY 42 ADH4733 1 CAUTION LABEL 43 P 54516 1 LABEL CHLORINATOR AFM4995 1 WARNING TAG NOT SHOWN L...

Страница 95: ...WT 025 100 001 UA IM 0614 79 EVOQUA W3T109612 10 LOW CAPACITY 200PPD AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 050A ISSUE 1 10 08 NOTE FOR PARTS LIST S...

Страница 96: ...0 LOW CAPACITY 200PPD AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 050B ISSUE 0 7 05 NOTE FOR CAPACITIES HIGHER THAN 500PPD USE A 2 INJECTOR SEE TYPICAL I...

Страница 97: ...PD 10 P 37653 1 SPRING 11 P 44122 3 GASKET 12 P 31295 1 PLUG 1 4 NPT 13 P 37671 1 HOUSING SEAT 14 P 37661 1 SEAT GASKET HOUSING 15 UXA96295 1 10 HEADBLOCK 16 AHS4646 1 WARNING LABEL 17 AQA3847 1 TUBIN...

Страница 98: ...UUM GAUGE 50 PXA 37688 1 PLUG 51 P 96962 1 VACUUM GAUGE GASKET 52 P 97104 1 VACUUM GAUGE NUT 54 U 24110 1 ELBOW TUBING CONNECTOR 5 8 OD x 1 2 NPT 57 PXG 96276 2 SCREW 58 P 19888 2 WASHER 59 AAA 1607 1...

Страница 99: ...100 001 UA IM 0614 83 EVOQUA W3T109612 5 AND 10 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Automatic Arrangement 25 100 000 060A ISSUE 1 10 08 NOTE FOR PARTS L...

Страница 100: ...0 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Automatic Arrangement 25 100 000 060B ISSUE 1 10 08 NOTE FOR CAPACITIES HIGHER THAN 500PPD USE A 2 INJECTOR SEE TYP...

Страница 101: ...2697 4 WASHER 19 PXB 97066 1 PANEL 20 AFM 4634 1 WARNING LABEL 21 ACG 4653 1 WARNING LABEL 22 UXB 96285 1 AUTOMATIC POSITIONER 115V OR UXC 96285 1 AUTOMATIC POSITIONER 230V 23 ACG 4600 1 WARNING LABEL...

Страница 102: ...PT 62 PXG96276 2 SCREW 63 P 19888 2 WASHER 64 AAA1607 1 1 DIA PIPE NIPPLE 65 UXC94333 1 1 DIA PIPE CLAMP 66 AAA1613 1 SPACER 67 AAA2457 1 SCREW 68 P 43468 1 1 PIPE COUPLING 69 AAA4307 1 3 4 ANTI SYPHO...

Страница 103: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 87 EVOQUA W3T109612 SFC PANEL MOUNTING PARTS 25 100 000 070A ISSUE 1 6 14 NOTE FOR PARTS LIST SEE DWGS 25 100 000 070B...

Страница 104: ...CREW MCH RD HD SLOT 1 3 4 LG 2 P92697 2 WASHER FLT 10 SS 3 P13619 4 WASHER LOCK 10 SS 4 P35110 2 NUT SCR HEX SS 5 P19665 2 SCREW MCH RD HD SLOT 5 8 LG 6 PXF92139 4 WASHER FLAT 10 SS 7 AAD3941 1 DINRAI...

Страница 105: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 89 EVOQUA W3T109612 V10k CHLORINATOR PARTS 5 Rotameter Components 25 100 001 210A ISSUE 0 7 05 NOTE FOR PARTS LIST SEE DWG 25 100 001 210B...

Страница 106: ...8 DIA GLASS FLOAT AIC5506 P48140 400 UXM25054 P52170 P38256 5 8 DIA GLASS FLOAT AIC5506 P48140 500 UXN25054 P52172 P35103 11 16 DIA CERAMIC FLOAT AIC5506 P48140 750 AAC8090 PXO97097 AAD3799 630 DIA P...

Страница 107: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 91 EVOQUA W3T109612 V10k CHLORINATOR PARTS 10 Rotameter Components 25 100 001 220A ISSUE 0 7 05 NOTE FOR PARTS LIST SEE DWG 25 100 001 220B...

Страница 108: ...FLOAT AIC5506 P48140 400 UXL20947 P44069 P38256 5 8 DIA GLASS FLOAT AIC5506 P48140 500 UXM20947 PXA48131 P35103 11 16 DIA CERAMIC FLOAT AIC5506 P48140 750 AAC8093 PXO97098 AAD3799 630 DIA PEEK FLOAT A...

Страница 109: ...atic Arrangement 25 100 001 035 ISSUE 0 7 05 CAPACITY Cl2 LB 24HR V NOTCH PLUG SPRING SEAT PART NO CODE LETTER NO OF GROOVES 3 PXA 39598 P 1 P 37700 P 37670 10 PXA 39598 P 1 20 PXB 39598 Q 1 30 PXC 39...

Страница 110: ...011 ISSUE 1 4 05 KEY NO PART NO QTY DESCRIPTION 1 PXA37688 1 PLUG PVC 2 P44122 2 GASKET HYPALON 1 ID x 1 1 4 OD 3 U26664 1 VALVE BODY 4 P37656 1 STEM HOLDER 5 P37655 1 PIN 6 P38409 1 STEM PVC 7 P37661...

Страница 111: ...V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 95 EVOQUA W3T109612 PRESSURE RELIEF VALVE PARTS 25 100 001 040 ISSUE 1 8 08 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS U 2...

Страница 112: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 96 EVOQUA W3T109612 AAA4310 3 4 STANDARD INJECTOR PARTS 25 200 002 010A ISSUE 2 5 04 NOTE FOR PARTS LIST SEE DWG 25 200 002 010B...

Страница 113: ...33 1 CAUTION LABEL 8 P97034 1 STEM 9 AAB4087 1 VALVE SEAT 10 P97164 1 UNION NUT 11 P94729 1 O RING 12 AAB4090 1 NUT 21 SEE TABLE 1 TAILWAY 22 P48976 1 SPRING 23 P96972 1 LOWER BODY 24 PXA27409 2 O RIN...

Страница 114: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 98 EVOQUA W3T109612 AAA4307 3 4 ANTI SYPHON INJECTOR PARTS 25 200 002 020A ISSUE 5 1 09 NOTE FOR PARTS LIST SEE DWG 25 200 002 020B...

Страница 115: ...ET 15 P100178 2 SCREW M6 17 PXA25900 2 O RING 010 VITON 1 4 ID x 3 8 OD 18 P52006 2 WASHER 19 P97037 1 BACKING PLATE 20 P33847 2 MACH SCREW SILVER 4 36 x 19 32 LG 21 SEE TABLE BELOW 1 TAILWAY 22 P9706...

Страница 116: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 100 EVOQUA W3T109612 AAA4316 1 STANDARD INJECTOR PARTS 25 200 002 030A ISSUE 0 10 95 NOTE FOR PARTS LIST SEE DWG 25 200 002 030B...

Страница 117: ...H4733 1 CAUTION LABEL 7 AAD2584 1 SEAT 8 P97342 1 O RING VITON 11 MM 9 AAA1905 6 SCREW MONEL 10 P97046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RIN...

Страница 118: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 102 EVOQUA W3T109612 AAA4313 1 ANTI SYPHON INJECTOR PARTS 25 200 002 040A ISSUE 0 10 95 NOTE FOR PARTS LIST SEE DWG 25 200 002 040B...

Страница 119: ...ONEL 10 P97046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RING 151 VITON 3 ID x 3 3 16 OD 15 P100363 1 UNION NUT 16 PXA40575 1 O RING 211 VITON 13 16...

Страница 120: ...TO THE INJECTOR TAILWAY IF RIGID PVC PIPE IS USED A PIECE OF STRAIGHT PIPE AT LEAST EIGHT INCHES LONG SHOULD BE COUPLED TO THE END OF THE INJECTOR TAILWAY BEFORE ANY ELBOWS TEES OR SIMILAR FLOW RESTR...

Страница 121: ...F X P X X X X G 3 9 0 0 5 G X P X X X X 5 6 1 4 9 0 0 5 H X P F 3 9 0 0 5 F X P X X X X G 3 9 0 0 5 G X P X X X X H 3 9 0 0 5 H X P X X X X 3 9 1 4 9 0 0 5 J X P G 3 9 0 0 5 G X P X X X H 3 9 0 0 5 H...

Страница 122: ...onal injury or damage to equipment do not exceed working pressure of hose or flexible plastic pipe Never exceed 125 PSI at 70 F Use rigid pipe between discharge and main connections when pumping hazar...

Страница 123: ...70 F Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper dispersion of solution the end of the tube must extend into the main approximately 1 2 t...

Страница 124: ...Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper dispersion of solution the end of the tube must extend into the main approximately 1 2 to 1 3...

Страница 125: ...PARTS LIST SEE DWG 25 052 001 051B U25764 SMALL THROAT U25765 LARGE THROAT 2 INJECTOR PARTS With Manually Operated Plug Shut Off 25 052 001 051A ISSUE 9 7 05 31 30 27 29 28 24 25 26 21 22 38 38 35 37...

Страница 126: ...EE INLET 10 P40893 1 PLATE 11 P10619 1 HEX NUT BRASS 3 4 16 12 U19319 1 KNOB 13 PN5873 1 CAP NUT BRASS 5 16 18 14 P40578 1 O RING 148 BUNA N 2 3 4 ID x 2 15 16 OD 15 P40571 1 SPRING 16 U20580 1 STEM H...

Страница 127: ...NATOR WT 025 100 001 UA IM 0614 111 EVOQUA W3T109612 U25762 SMALL THROAT U25763 LARGE THROAT 2 INJECTOR PARTS With Pressure Operated Plug Shut Off 25 052 001 046A ISSUE 5 4 05 NOTE FOR PARTS LIST SEE...

Страница 128: ...572 1 ADJUSTING SCREW NUT 20 PN18680 1 HEX NUT BRASS 1 2 13 21 P40573 1 ADJUSTING SCREW 22 PE28283 2 MACH SCREW RD HD BRASS 10 24 x 1 2 LG 23 PE5663 2 10 WASHER BRASS 24 PE14725 2 HEX NUT BRASS 10 24...

Страница 129: ...V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 113 EVOQUA W3T109612 U19315 INJECTOR SHUT OFF UNIT PARTS 25 100 06 111 ISSUE 6 2 93 when ordering material always specify model and serial number of appar...

Страница 130: ...20 FOR 2 HOSE 2 MAIN CONNECTION PARTS With Corporation Cock For 1 1 2 Or 2 Hose 50 845 002 022 ISSUE 4 9 03 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QT...

Страница 131: ......

Страница 132: ...or APP 4379 Preventive Maintenance Kit one inch Anti Syphon Injector AJA 4403 ADDITIONAL SPARE PARTS QTY DESCRIPTION PART NO Specify length Polyethylene Tubing 1 2 x 5 8 RP68 4503 Specify length Polye...

Страница 133: ......

Страница 134: ...CHLORINE HANDLING MANUAL Cl2 BOOK NO WT 025 000 001 UA IM 0614 W3T98244...

Страница 135: ...ectly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was purcha...

Страница 136: ...NTIRE MANUAL AND BE FULLY FAMILIAR WITH YOUR EQUIPMENT AND YOUR ENTIRE INDUSTRIAL SYSTEM SO THAT THE SAFETY PROCEDURES YOU ESTABLISH WILL MEET THE NEEDS OF THE EMPLOYEES IN YOUR FACILITY READ ING ONLY...

Страница 137: ...PPARATUS IS ALWAYS AVAILABLE AND PERSONNEL ARE PROPERLY TRAINED IN ITS USE ENSURE THAT SAFETY EQUIPMENT SUCH AS VENTILA TION FANS AND BREATHING APPARATUS IS INSPECTED AND MAINTAINED IN ACCORDANCE WITH...

Страница 138: ...is relatively non corrosive In the presence of moisture however it is highly corrosive Accordingly ev ery precaution should be taken to avoid leaks to stop them promptly if they occur and to keep mois...

Страница 139: ...per of ton containers may be manifolded A typical arrangement for manifolding cylinders is shown in Figure 2 If cylinders or ton containers are manifolded it is essential that all supply containers be...

Страница 140: ...E RECOMMENDATIONS DO NOT MANIFOLD TON CONTAINERS FOR SIMULTANEOUS LIQUID CHLORINE WITHDRAWAL THIS MANIFOLDING CAN CAUSE OVER PRESSURIZATION AND RUPTURE 3 3 CONTAINER VALVES Standard cylinder and ton c...

Страница 141: ...emperature increases to 158 165 F to relieve pressure and prevent rupture of the cylinder Ton containers are equipped with six fusible metal plugs see Figure 8 three of which are in each end spaced 12...

Страница 142: ...sly on a scale This also makes it possible to record the amount of chlorine used Portable or dormant scales in beam dial or digital types and with varying platform sizes are available WARNING ALWAYS R...

Страница 143: ...good practice to leave the wrench in place so the valve can be closed quickly in case of an emergency Maximum discharge can be accomplished with one full turn of the valve Excessive force must not be...

Страница 144: ...uired only in those caseswhereitisnecessarytopreventchlorinegaslinesfrom becomingchilled orliquidlinesfrombecomingoverheated More complete details along with ASTM and ANSI specifi cations can be obtai...

Страница 145: ...will expand and develop higher than acceptable pressures Aliquid linepressurereliefsystem whichincludesarupture disc and an expansion chamber is required where liquid may be trapped in the line or whe...

Страница 146: ...service are used Ball valves must include a provision for venting the cavity in the closed position to the upstream side 4 6 PRESSURE GAUGES AND SWITCHES Wheneverpressuregaugesandswitchesareusedinchlo...

Страница 147: ...thods if steam is not available refer to Chlorine Institute Pamphlet 6 Piping Systems for Dry Chlorine After proper cleaning all chlorine piping should be hydro statically tested to one and one half t...

Страница 148: ...th appropriate regulations 5 2 HEALTH HAZARDS Exposure to a sufficiently high concentration of chlorine can result in difficulty in breathing and if prolonged finally death through suffocation Chlorin...

Страница 149: ...g Chlorine Institute requirements are available that can seal off most leaking areas of chlorine containers i e valves fusible plugs or container wall If these are on hand they must be used only by pe...

Страница 150: ...water will react with the chlorine forming acids that will make the leak worse 5 5 CHEMICAL DISPOSAL FACILITIES Part of the planning for emergencies entails provision for disposal of any released chlo...

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