Everlast PowerPro 164Si Скачать руководство пользователя страница 11

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Specifications 

*Duty Cycle

 

Duty Cycle is simply the amount of time out of 
a 10 minute period in which the unit can 
operate.  For example, if this unit has a duty 
cycle of 35% at maximum output on plasma 
(or other modes), that means that the unit can 
be operated for 3.5 minutes out of 10 minutes.  
This may be continuously, or intermittently 
during the 10 minute period of time. This 
rating standard (United States) is based on a 
maximum ambient temperature of 40 C.  
Operating above this point, or at lower temper-
atures with high humidity may reduce the duty 
cycle rating.  Of course, the duty cycle may 
increase somewhat as ambient temperature 
drops.  Regardless, this unit

s duty cycle is not 

controlled by a timer.  Rather, this unit is 
equipped with a heat sensor located on a heat 
sink near the critical power components of the 
welder. If the operating temperature of the unit 
is exceeded, welding output will stop and an 
over

-

temperature warning light/error code will 

be displayed on the panel.  If a duty cycle 
event is registered, do not turn the unit off!  
Allow the welder to continue to run at idle for 
at least 10

-

15 minutes until the temperature 

has fallen enough to reset the sensor and over

-

temperature warning light

.  Even if the unit 

resets, allow the unit to cool for a full 15 
minutes, or the duty cycle will be more quickly 
triggered since the unit resets just below the 
heat threshold. The fan(s) must continue to 
run for a full 15 minutes to cool the unit 
properly after the duty cycle shut down has 
occurred.  

After 15 minutes of cooling, you 

may switch the unit off if you are finished 
welding.  If the unit does not automatically 
reset after 15 minutes, turn the unit off.  Wait 
for 15 seconds before turning the  machine 
back on.  If the unit does not reset,  contact 
technical support for further advice and assis-
tance. As a best practice, when you have 
completed welding and have been welding 
continuously for extended periods of time, 
keep your unit on for 10 additional minutes 
without welding to allow it to cool.

 

The intentional and/or repeated triggering of 
the duty cycle protection feature on this unit 
will shorten the lifespan of the unit

s electron-

ics and can weaken internal components. The 
effect of overheating your unit repeatedly takes 
a cumulative toll on the unit. 

 

Product Specifications

 

Construction Type

 

Inverter (IGBT based, Digital Control)

 

Input Voltage

 

120;240 V  (± 10%)  50/60 Hz 

 

Phase

 

1 Phase 50/60Hz

 

I1MAX  Current Rating (Inrush Amps) 120/240V

 

28.5A/24.8A

 

I1EFF  Current Rating (Rated Amps) 120/240V

 

23A/20A

 

OCV

 

85V  TIG/ Stick .  300V Plasma.

 

TIG Duty Cycle @ Maximum Output (Rated at 40

° 

C/104  F) *

 

 120V: 60% @ 100A   240V: 60% @ 160A

 

Stick Duty Cycle  @ Maximum Output (Rated at 40

° 

C/104 F )*

 

120V: 60% @ 90A    240V: 60% @ 130A

 

Plasma Duty Cycle @ Maximum Output (Rated at 40

° 

C/104 F )*

 

120V: 35% @  25A   240V: 35% @ 40A

 

TIG Output Range V/A (DC/AC)  

 

120V:  DC  10.2

-

14V/ 5

-

100A; AC 10.8

-

14V/ 20

-

100A 

 

240V:  DC 10.2

-

16.4V/5

-

160A; AC 10.8V

-

16.4V/ 20

-

160A

 

Stick Output Range V/A (DC Output Only) 

 

120V: 20.2

-

23.6V/ 20

-

100A 240V: 20.2

-

25.2V/20

-

130A

 

Plasma Output Range V/A (DC Output Only)

 

120V: 88V

-

90V/20

-

25A   240V:  88V

-

96V/20

-

40A

 

TIG Start Type

 

HF, Remote Lift (with Switch or Pedal Only)

 

TIG Point Gap Setting (Recommended)

 

.029”

-

.045” (.035” 

target)

 

Plasma Start Type 

 

Blow

-

back style, with Pilot Arc. (Non High frequency)

 

Recommended Plasma  Air Pressure

 

65 to 75 PSI while cutting.  Max. supply pressure: 90PSI

 

Recommended Minimum Compressor size

 

30 Gallon with 4.0 CFH or greater @ 90 PSI 

 

Pre Flow / Post Flow Gas Time

 

PREFLOW: Fixed  (.5 Seconds) POSTFLOW: 0

-

10 Seconds

 

Start Amps (Initial Current); End Amps, AC/DC (Crater Current)

 

Fixed @ Minimum Value

 

Upslope/ Downslope (Ramp up/Ramp Down Current) Time

 

UPSLOPE: Fixed  DOWNSLOPE: 0

-

10 Seconds

 

TIG Pulse  Frequency Hz  

 

Choose either 1Hz or 25Hz

 

TIG Pulse Time On (Duty Cycle)

 

Fixed @ 50%

 

TIG Pulse Amps (Background Current)

 

Fixed @ 50%

 

AC Wave Form(s)

 

Adv. Square 

 

AC Frequency

 

20

-

250 Hz

 

AC Balance (Cleaning, % of Electrode Positive)

 

10

-

90%

 

Stick Arc Force Control

 

Auto

 

Setting for Stick E6010 (Cellulose Type Electrodes)

 

No.  Use 6011. (6011 performance may be limited)

 

TIG Gun Type/Length/ Connector Type

 

Rigid

-

Neck 17 Series Air

-

Cooled, 12.5 ft. (4m)  DINSE 

35/50  (1/2 nom. dia.)

 

300A Work Clamp with Cable Length

 

6.5 ft (2m) DINSE 35/50  (1/2 nom. dia.)

 

250A Stick Electrode Holder Length

 

9.5 ft (3m) DINSE 35/50  

(1/2” 

nom. dia.)

 

Power Cable Length

 

6.5 ft (2m)

 

Power Plug Type for Single Phase 240V Operation

 

NEMA 6

-

50P (Standard  240V Welder Type)

 

Cooling Type

 

Full Time, High Volume Fan(s)

 

Dimensions (Approximate)

 

18” 

H X 

10” 

W X 

25” 

 

Weight (Bare Unit) 

 

62lbs.

 

Ingress Protection Rating 

 

IP21S

 

Breaker Sizing and Wiring Requirements

 

Before installation of this unit in any facility, always consult a licensed local electrician familiar with the requirements of properly wiring a welder into the electrical supply. 

Refer to 

the National Electric Code (NEC) and local codes.  If needed, refer the electrician to Article 630 of the NEC during consultation to determine proper application and wiring needs. 
Use the I1MAX  and the I1EFF  ratings listed above to determine the proper breaker and conductor (wire) sizing required. Everlast welders are designed around use in industrial 
wiring applications and are intended to be used with modern electrical systems. Household wiring may need to be upgraded before this welder may be installed.  Additional HF 
protection and isolation may be needed if this welder interferes with the operation of electrical/electronic equipment. WARNING! Do not modify welder wiring. This unit meets the 
standards for conductor sizing on the power cable and takes into account  power cable length, duty cycle and rated current. 

 

Содержание PowerPro 164Si

Страница 1: ...rica Everlast Power Equipment AC DC PULSE 160A DC 130A 120 240V 1 Phase Welders Plasma Cutters Multi Process Safety Setup and General Use Guide FUNCTION AC DC TIG with Pulse Function DC Stick Plasma P...

Страница 2: ...NFORMATION 13 SHIELDING GAS INFORMATION AND CONNECTION OF GAS AND AIR COMPRESSOR REGULATORS 14 TUNGSTEN SELECTION AND GRINDING 17 CONNECTING YOUR UNIT AND READYING TO WELD POLARITY AND PANEL CONNECTIO...

Страница 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Страница 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Страница 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Страница 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Страница 7: ...ed or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding cutting poses shock and electrocution risks Keep this welding eq...

Страница 8: ...y use Acetone or an approved pre weld cleaner Use the proper personal protec tive equipment PPE when handling any cleaners solvents DANGER People with pacemakers should consult a physician and pacemak...

Страница 9: ...welding screen to separate the welding area from the rest of the area If no protection or screen is available physically exclude them from the welding area by a wall or other solid divider Keep all pe...

Страница 10: ...on can damage the unit Turn on the welder only after full generator R P M has been achieved and the engine is sufficiently warmed up Closely monitor generator fuel level so that the engine R P M doesn...

Страница 11: ...104 F 120V 60 90A 240V 60 130A Plasma Duty Cycle Maximum Output Rated at 40 C 104 F 120V 35 25A 240V 35 40A TIG Output Range V A DC AC 120V DC 10 2 14V 5 100A AC 10 8 14V 20 100A 240V DC 10 2 16 4V 5...

Страница 12: ...ing of all the functions and features of the machine For testing and welding make sure work clamp is connected directly to the part being welded work Check for arc starting and stability If problems a...

Страница 13: ...not modify or attempt to rewire your unit Standard Plug Configuration 1 Phase 240V NEMA 6 50P Setup Guide serves as G Ground Red will not typically be used as a conductor on a dedicated welder circui...

Страница 14: ...are drained or serviced regularly to eliminate the possibility of contaminating the lines with both oil and water 4 Install a separate air dryer before the air reaches the regulator on the unit It is...

Страница 15: ...even the most advanced user BE AWARE It is increasingly common for users to get cylinders of bad gas creating mysterious and difficult to identify issues An Argon cylinder is the same type of cylinder...

Страница 16: ...d to be able to regulate the supply pressure down to 90PSI at the air compressor If you supply more than 100PSI to the cutter s regulator you may damage the regulator 3 You will need a separate air dr...

Страница 17: ...all radiation risk posed as an alpha emitter Do not use the following types of Tungsten Pure Tungsten Green Band This will create arc instability The tungsten will not stand up well to the more intens...

Страница 18: ...elder or an early invert er you were probably balling the tungsten when welding on AC In fact tons of literature exist about proper size ball how to ball etc In fact well meaning instructors and seaso...

Страница 19: ...at low am perages is the best solution The tip angle and grind preparation will ultimately affect amperage carrying capability of the tungsten Machine wave form can also affect it Each type of Tungste...

Страница 20: ...mp limit for operation with out water If you have a water cooled torch and no cooler you must order a cooler before you use the torch or purchase a separate air cooled torch If an air cooled torch is...

Страница 21: ...ally to provide a softer arc or to reduce burn through SELECT THE PROPER PLASMA POLARITY The PowerPro unit features a Plasma cutter function built into the unit To operate properly however the torch m...

Страница 22: ...t is a special connector designed for use with the Plasma torch only The control connector functions as the connection for the torch switch Additionally this torch fea tures a pilot arc The torch arc...

Страница 23: ...p to 3 to 5 passes may be required Additionally beveling of the joint is required for complete joint penetration even at higher amperages The thickness rating takes into account the heat sink capabili...

Страница 24: ...this is not con nected the torch Pilot arc will not start the arc 5 Negative Terminal DINSE 35 50 Type 1 2 nominal dia Connect the torch to this terminal for all TIG welding DC and AC and Plasma cutt...

Страница 25: ...that may be caused by the HF start of this unit 4 Shielding Gas Inflow Connector 5 8 CGA North America 5 8 CGA connector Other Markets Hose Barb connection 5 Fan location Periodically check for prope...

Страница 26: ...ive EP this controls the cleaning penetration of the arc when welding in AC mode Usually set between 20 and 40 Higher settings result in tungsten balling 5 AC Frequency 20 250Hz Represented in Hertz t...

Страница 27: ...just the balanced between the positive and negative cycles allows more penetration with less amps narrower less un sightly cleaning lines and the ability to weld without a ball on the end of the tungs...

Страница 28: ...ent arc outages and allowing the user to hold a tight arc and maintain better control DC Direct Current Used to weld Steel Stainless Steel Inox Chrome Moly Titanium and more Not used with Aluminum and...

Страница 29: ...Post Flow is the amount of time in seconds that the shielding gas flows after the arc is terminated This is an important function The flow of shielding gas after welding is stopped helps to 1 Cool th...

Страница 30: ...e or more of several adjustable parameters of the pulse This welder features a basic pulse with 2 preset options where these parameters are not adjustable The following discussion is adapted from a di...

Страница 31: ...panel Down Slope should remain zeroed out or set at the minimum allowed setting 2T mode and 4T mode offer two modes used with the torch switch that is included with the TIG torch This is used to cont...

Страница 32: ...de negative and electrode positive polarity The wave form created by traditional power companies is considered to be a sine wave This sine wave when viewed on an oscilloscope is very smooth and regula...

Страница 33: ...4mm 2 Collet 1 8 NVA10N25 3 10N25 3 2mm 3 Torch Body Handle 17 26 or 18 Call for App Varies by Type 4 Heat Shield 17 26 18 NVA HS172618 Heat Shield Interchanges with similar aftermarket 5 Collet Body...

Страница 34: ...designed for Oxy Fuel use These usually do not offer sufficient UV protection unless stated otherwise CAUTION Keep the torch switch isolated and the consumables in place on the torch while the unit is...

Страница 35: ...ormed on With the iPT60 torch the inside swirl ring can be flipped over to change the bevel side If circle cutting be sure you have identified the direction of bevel Changing clock rotation of the tor...

Страница 36: ...ss than 10 from perpendicular to the metal Excess angle of sparks flame indicate too fast of travel speed or practical cut capacity has been reached Little or no angle indicates too slow of travel spe...

Страница 37: ...and pushing your thumb or finger down on the electrode The electrode should depress slightly and spring back quickly without a delay If it does not the torch head may need to be disassembled cleaned...

Страница 38: ...VERTICAL CUT LINES SMOOTH EVEN CUT LINES WITH A REARWARD SWEEP ROUGH DISTINCT CUT LINES SPACED FAR APART RESULTS OF TOO MUCH STANDOFF OR WORN CONSUMABLES TOP DROSS SLIGHT BEVELING AT TOP What other p...

Страница 39: ...cted by the orifice diameter in the consumable tip and by the cut height of the torch and to some extent the thickness of the metal Of course the best way to determine kerf width is to make a test cut...

Страница 40: ...01 Nozzle 0 8mm 20 30A PD0116 08 4b PTF0432 02 Short Nozzle 1 0mm 40A PD0102 10 4c PTF0432 03 Long Nozzle 0 9mm 20 40A PD0103 09 5 PTF0434 Shield PC0116 6 PTF0438 Site Wheel CV0024 7 PTF0420 Handle TP...

Страница 41: ...e High Foot Pedal 10k 22k Note This unit is designed to accept several different Ohm values including the older 47K 50K Ohm pedal without significantly affecting operation The pinout of the pedal is u...

Страница 42: ...URRENT Check to make sure input power cable is correct length and size Internal unit fault or low input voltage Possible issue running on generator with dirty power Identify cause plug directly into t...

Страница 43: ...n 1 4 Reduce amperage or increase tungsten size 8 Porosity of the Weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas High flow rate of shielding gas Tungsten stick out is...

Страница 44: ...t consumable life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excessive pilot arc time Improper cutting technique Wrong piercing technique 7 Arc will not start w...

Страница 45: ...between the points Access may be tight but try several angles to get the feeler gauge in between the points The gap should be set to anywhere between 030 and 045 with 035 being preferred 5 If adjustm...

Страница 46: ...46...

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