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11
Specifications
*Duty Cycle
Duty Cycle is simply the amount of time out of
a 10 minute period in which the unit can
operate. For example, if this unit has a duty
cycle of 35% at maximum output on plasma
(or other modes), that means that the unit can
be operated for 3.5 minutes out of 10 minutes.
This may be continuously, or intermittently
during the 10 minute period of time. This
rating standard (United States) is based on a
maximum ambient temperature of 40 C.
Operating above this point, or at lower temper-
atures with high humidity may reduce the duty
cycle rating. Of course, the duty cycle may
increase somewhat as ambient temperature
drops. Regardless, this unit
’
s duty cycle is not
controlled by a timer. Rather, this unit is
equipped with a heat sensor located on a heat
sink near the critical power components of the
welder. If the operating temperature of the unit
is exceeded, welding output will stop and an
over
-
temperature warning light/error code will
be displayed on the panel. If a duty cycle
event is registered, do not turn the unit off!
Allow the welder to continue to run at idle for
at least 10
-
15 minutes until the temperature
has fallen enough to reset the sensor and over
-
temperature warning light
. Even if the unit
resets, allow the unit to cool for a full 15
minutes, or the duty cycle will be more quickly
triggered since the unit resets just below the
heat threshold. The fan(s) must continue to
run for a full 15 minutes to cool the unit
properly after the duty cycle shut down has
occurred.
After 15 minutes of cooling, you
may switch the unit off if you are finished
welding. If the unit does not automatically
reset after 15 minutes, turn the unit off. Wait
for 15 seconds before turning the machine
back on. If the unit does not reset, contact
technical support for further advice and assis-
tance. As a best practice, when you have
completed welding and have been welding
continuously for extended periods of time,
keep your unit on for 10 additional minutes
without welding to allow it to cool.
The intentional and/or repeated triggering of
the duty cycle protection feature on this unit
will shorten the lifespan of the unit
’
s electron-
ics and can weaken internal components. The
effect of overheating your unit repeatedly takes
a cumulative toll on the unit.
Product Specifications
Construction Type
Inverter (IGBT based, Digital Control)
Input Voltage
120;240 V (± 10%) 50/60 Hz
Phase
1 Phase 50/60Hz
I1MAX Current Rating (Inrush Amps) 120/240V
28.5A/24.8A
I1EFF Current Rating (Rated Amps) 120/240V
23A/20A
OCV
85V TIG/ Stick . 300V Plasma.
TIG Duty Cycle @ Maximum Output (Rated at 40
°
C/104 F) *
120V: 60% @ 100A 240V: 60% @ 160A
Stick Duty Cycle @ Maximum Output (Rated at 40
°
C/104 F )*
120V: 60% @ 90A 240V: 60% @ 130A
Plasma Duty Cycle @ Maximum Output (Rated at 40
°
C/104 F )*
120V: 35% @ 25A 240V: 35% @ 40A
TIG Output Range V/A (DC/AC)
120V: DC 10.2
-
14V/ 5
-
100A; AC 10.8
-
14V/ 20
-
100A
240V: DC 10.2
-
16.4V/5
-
160A; AC 10.8V
-
16.4V/ 20
-
160A
Stick Output Range V/A (DC Output Only)
120V: 20.2
-
23.6V/ 20
-
100A 240V: 20.2
-
25.2V/20
-
130A
Plasma Output Range V/A (DC Output Only)
120V: 88V
-
90V/20
-
25A 240V: 88V
-
96V/20
-
40A
TIG Start Type
HF, Remote Lift (with Switch or Pedal Only)
TIG Point Gap Setting (Recommended)
.029”
-
.045” (.035”
target)
Plasma Start Type
Blow
-
back style, with Pilot Arc. (Non High frequency)
Recommended Plasma Air Pressure
65 to 75 PSI while cutting. Max. supply pressure: 90PSI
Recommended Minimum Compressor size
30 Gallon with 4.0 CFH or greater @ 90 PSI
Pre Flow / Post Flow Gas Time
PREFLOW: Fixed (.5 Seconds) POSTFLOW: 0
-
10 Seconds
Start Amps (Initial Current); End Amps, AC/DC (Crater Current)
Fixed @ Minimum Value
Upslope/ Downslope (Ramp up/Ramp Down Current) Time
UPSLOPE: Fixed DOWNSLOPE: 0
-
10 Seconds
TIG Pulse Frequency Hz
Choose either 1Hz or 25Hz
TIG Pulse Time On (Duty Cycle)
Fixed @ 50%
TIG Pulse Amps (Background Current)
Fixed @ 50%
AC Wave Form(s)
Adv. Square
AC Frequency
20
-
250 Hz
AC Balance (Cleaning, % of Electrode Positive)
10
-
90%
Stick Arc Force Control
Auto
Setting for Stick E6010 (Cellulose Type Electrodes)
No. Use 6011. (6011 performance may be limited)
TIG Gun Type/Length/ Connector Type
Rigid
-
Neck 17 Series Air
-
Cooled, 12.5 ft. (4m) DINSE
35/50 (1/2 nom. dia.)
300A Work Clamp with Cable Length
6.5 ft (2m) DINSE 35/50 (1/2 nom. dia.)
250A Stick Electrode Holder Length
9.5 ft (3m) DINSE 35/50
(1/2”
nom. dia.)
Power Cable Length
6.5 ft (2m)
Power Plug Type for Single Phase 240V Operation
NEMA 6
-
50P (Standard 240V Welder Type)
Cooling Type
Full Time, High Volume Fan(s)
Dimensions (Approximate)
18”
H X
10”
W X
25”
L
Weight (Bare Unit)
62lbs.
Ingress Protection Rating
IP21S
Breaker Sizing and Wiring Requirements
Before installation of this unit in any facility, always consult a licensed local electrician familiar with the requirements of properly wiring a welder into the electrical supply.
Refer to
the National Electric Code (NEC) and local codes. If needed, refer the electrician to Article 630 of the NEC during consultation to determine proper application and wiring needs.
Use the I1MAX and the I1EFF ratings listed above to determine the proper breaker and conductor (wire) sizing required. Everlast welders are designed around use in industrial
wiring applications and are intended to be used with modern electrical systems. Household wiring may need to be upgraded before this welder may be installed. Additional HF
protection and isolation may be needed if this welder interferes with the operation of electrical/electronic equipment. WARNING! Do not modify welder wiring. This unit meets the
standards for conductor sizing on the power cable and takes into account power cable length, duty cycle and rated current.
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